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B a l t G a z N E V A
LUX
INSTANTANEOUS GAS WATER HEATER FOR DOMESTIC USE
BaltGaz NEVALUX-6011
TU 4858-008-26985921-2008
USER' S MANUAL
(TOGETHER WITH THE INSTRUCTIONS ON MOUNTING, TECHNICAL
SERVICE AND REPAIR OF THE WATER HEATER)
3273-00.000-01 RE

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Summary of Contents for BaltGaz LUX

  • Page 1 B a l t G a z N E V A INSTANTANEOUS GAS WATER HEATER FOR DOMESTIC USE BaltGaz NEVALUX-6011 TU 4858-008-26985921-2008 USER’ S MANUAL (TOGETHER WITH THE INSTRUCTIONS ON MOUNTING, TECHNICAL SERVICE AND REPAIR OF THE WATER HEATER) 3273-00.000-01 RE...
  • Page 2 Dear customer, Thank you for choosing our water heater. You have purchased an instantaneous water heater with electronic control system, providing automatic ignition of the ignition and main burners at opening the hot water tap. When purchasing the appliance please check: ...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS SAFETY MEASURES INDICATION…………………………………………………………………………………………..………...3 2. DESCRIPTION AND OPERATION OF THE APPLIANCE……………………………………………………………………………………………….…..3 2.1. Appliance’s purpose……………………………………………………………………………………….….3 2.2. Technical characteristics….………………………………………………………………….…………..……4 2.3. Supply package…………………………………………………………………………………….… 2.4. Overall and connection dimensions of the appliance………………….……………………………..3. USAGE OF THE APPLIANCE…………………………………………………………………….……..…..7 3.1. Putting the appliance into operation……………….…………………………………………………………………………………..….…..7 3.2.
  • Page 4 12.3. Cleaning and connection of the contacts……………………………………………………...……. 26 12.4. Sealings replacement………………………………………………………………………..……….26 12.5. Checking the appliance's gas and water systems on air- tightness…………………………………………………………………………………..…………….….27 12.6. Checking of the thermo relay's (draught sensor's) working capacity……………………………………………………………………………………………..…….27 12.7. Checking of the water temperature sensor's working capacity……………..…………………..……27 12.8.
  • Page 5: Safety Measures Indication

    SAFETY MEASURES INDICATION 1.1. In order to avoid accidents and the appliance’s breakdown it is prohibited to:  Install and put the appliance into operation by yourself;  Effectuate the appliance’s regulation without being acquainted with the present user’s manual; ...
  • Page 6: Description And Operation Of The Appliance

    Appliance’s purpose 2.1. 2.1.1. Instantaneous domestic gas water heater «BaltGaz NEVALUX-6011» hereinafter referred to as “Appliance” is manufactured according to TU 4858-008-26985921-2008 (GOST Р 51847-2009) standard and designed for water heating for sanitary purposes (washing the dishes, laundry, bathing) in the apartments and individual residential premises.
  • Page 7: Technical Characteristics

    Technical characteristics NEVALUX-6014 2.2.1. Rated heating power, kW 2.2.2. Rated heating effect, kW 2.2.3. Rated heating power of the ignition burner, kW, not more than, 0,17 2.2.4. Gas type NG/LPG ; Н / 3 2.2.5. Family; gas group ; B/P 2.2.6.
  • Page 8: Supply Package

    The appliance has a power element discharge indicator It is not recommended to install the appliance on water supply networks with frequently altering water pressure. 2.3.Supply package Table2. Supply package of the appliance «BaltGaz NEVALUX-6011» Designation Name Amount, pcs. The appliance «NEVALUX-6011»...
  • Page 9: Usage Of The Appliance

    Technical staff manual 1 – gas removal device branch pipe; 2 - casing; 3 – viewing window; 4 – mounting holes; 5 - fitting of cold water supply, screw thread G 1/2; 6 - fitting of gas supply, screw thread G 1/2; 7 - fitting of hot water output, screw thread G 1/2; 8 - water temperature display;...
  • Page 10: Switching The Appliance Off

    3.2.2. The temperature of hot water running out of the appliance is shown on the digital display 8 (see scheme 1). Also on display, when pressing the buttons 9 or 10 the hot water temperature set by the user is shown. Pressing the button 9 reduces the set temperature, pressing the button 10 increases it. The hot water temperature can be set in the range from 35 °С...
  • Page 11: Protection From Freezing

    3.3.2 When you finish using the appliance (at night time, not being at home etc.) it is necessary to switch it off, following the following sequence: a) Close the hot water taps; b) Close the stop gas valve by the appliance’s inlet; c) Close the cold water stop valve by the appliance’s inlet In case of hard water, in order to reduce scale deposit appearance it is recommended to reduce water consumption by the hot water tap before closing it until the main burner switches off (less than 2...
  • Page 12: Examination

    In order to ensure fire safety it is necessary to carefully and attentively look after the burners’ cleanliness, not to allow smoky flame appearance at gas combustion, which leads to soot deposit appearance on the heat exchanger. At that gaps between the heat exchanger’s fins are covered with soot and as a result the flame casts out from the combustion chamber which can lead to fire.
  • Page 13: Safety Measures

    The appliances should be put in not more than 8 tiers during collection into stacks and transportation. safety measures 6.1. Mounting of the appliance, putting it into operation and its technical service must be performed only by a specialized service organization. The appliance’s mounting must be effectuated in accordance with the project corresponding to the requirements of the Federal and local regulatory acts, governing the installation of the gas-powered equipment.
  • Page 14 Scheme 4. Way of testing draught in the exhaust flue...
  • Page 15 Technical staff manual 7.1.5 The appliance must be installed on the fire resistant walls: brick, concrete (with a ceramic plating or without it).). It is acceptable to install the appliance on firehard walls if the wall is insulated with a zinc-coated steel sheet with thickness 0, 8…1 mm along the basalt felt woolen board with thickness 3…5 mm.
  • Page 16: Mounting The Appliance

    7.2 Mounting the appliance 7.2.1 Before installing the appliance it is recommended to remove the casing, for this it is necessary to do the following: a) Unscrew in the appliance’s bottom part two self-threading screw fixing the casing to the carrier on the body frame;...
  • Page 17: Connecting The Appliance To The Water Supply System

    Technical staff manual 7.3. Connecting the appliance to the water supply system 7.3.1. In order to increase the appliance’s working lifespan and improve its exploitation characteristics is recommended to install a water filter by the appliance’s inlet (see scheme 6) 7.3.2.
  • Page 18: Connecting The Appliance To The Lpg Cylinder

    Technical staff manual Checking the air-tightness of the gas joints is effectuated by means of soap solution bubble test of the connection points (or other safe methods without using open flame). Appearance of bubbles indicates gas leakage. Connecting the appliance to the LPG cylinder 7.5.1.
  • Page 19 Technical staff manual Recommended mounting schemes of the flexible hoses are presented in the table 5. Table 5. Flexible hoses installation scheme Wrong Correct 7.6.3. Mounting a hose is necessary to begin with the non-movable elements of the hose which have a pipe cylindrical thread (if a counterpart is stationary).
  • Page 20: Connecting The Appliance To The Exhaust Flue

    7.7.Connecting the appliance to the exhaust flue 7.7.1. In order to remove all gas combustion products and to ensure safe operation of the appliance the following requirements to the exhaust flue and flue pipe, connecting the exhaust flue with the appliance should be fulfilled: - the exhaust flue should be air-tight and resistant to the heating load and impact of combustion products It is not allowed to use ventilation channels to remove the combustion products;...
  • Page 21 1 – flue pipe; 2 – appliance’s gas removal device hose; 3 - heat-resistant sealant; 4- aluminum heat-resistant tape Scheme 7. Scheme of connecting the flue pipe to the appliance 7.7.2. Variant of connecting appliance to the exhaust flue is represented on the scheme 8.
  • Page 22 Correct Wrong The end of the flue pipe is too close to the opposite side of the exhaust flue. There is an aperture on the level of flue pipe connection (including another device connected to it). Two devices have one connection to the exhaust flue Scheme 8.
  • Page 23: Checking The Appliance

    7.8 Installation of the appliance’s power elements Power elements of the typical size D are installed into the battery section 13 (see. Scheme 10, Scheme 11, Scheme 12) in accordance with polarity indicated on the inner side of the cover of the section. It is recommended to install the alkaline power elements of the LR20 type, with higher energy output ratio providing more durable operation of the appliance.
  • Page 24: Construction Of The Appliance

    The wall-mounted appliance (see Scheme 1, Scheme 2 page.6) has a rectangular form formed by a detachable casing 2. The appliance «BaltGaz NEVALUX-6011» (Scheme 1) has the following elements on its front side of 8.1.2 the casing: viewing window 3 for watching the ignition and main burner flames; water temperature display 8, buttons of setting water temperature 9 and 10, battery discharge indicator 11.
  • Page 25 Technical staff manual Ignition burner 3 is designed for igniting the main burner; Main burner 10 is designed for creating and burning air-gas mixture; Electronic control block 11 provides ignition control and gas supply to the ignition and main burners; water temperature sensor 4 (Scheme 10, 11) is designed to measure the appliance’s output water temperature;...
  • Page 26 14 – water drain plug; 15 – water consumption tap (located under the casing); 16 – thermo relay (draught sensor); 17 - gas inlet pressure measuring fitting; 18 - table; 19 – body frame; 20 – casing fixation screws. Scheme 11. Appearance of the appliance «BaltGaz NEVALUX-6011» without casing...
  • Page 27: Operation Of The Appliance

    Technical staff manual 8.2 Operation of the appliance The appliance’s flow chart is represented on scheme 13 8.2.1...
  • Page 28 31 – water temperature display PCB; 32 – water unit; 33 – water filter; 34 – gas filter. Scheme 13. Flow chart of the appliance «BaltGaz NEVALUX-6011» 8.2.2 At the beginning of water flow through the water block 32 with water consumption not less than 2,5…3 l/min the gas valve 23 is opened by the membrane stem 18 and the contacts of the micro switch 21 close.
  • Page 29: Possible Failures And Methods Of Their Elimination

    User’s and technical staff manual POSSIBLE FAILURES AND METHODS OF THEIR ELIMINATION Table 6. Possible failures of the appliance «BaltGaz NEVALUX-6011» Failure Error Probable reason Methods of elimination code Insufficient water consumption (less than 2,5 l/min) Increase water consumption. No spark discharge There is no power element or it is discharged.
  • Page 30 User’s and technical staff manual Error Failure Probable reason Methods of elimination code Jamming of the water or gas unit stem (water flow Repair or replace the unit that is out of sensor is constantly closed). order.* Appearance of soot deposit on the flame sensor’s Effectuate the flame sensor’s electrode’s electrode.
  • Page 31: General Instructions

    User’s and technical staff manual * - The works are effectuated by a specialized service organization.. 10. GENERAL INSTRUCTIONS 10.1. Mounting of gas appliances for domestic use must be effectuated in accordance with the project for appliance’s installation and the set of rules SP 62.13330.2011. 10.2.
  • Page 32: Cleaning The Main And Ignition Burner

    -checking the gas and water systems’ air-tightness; -checking the thermo relay’s (draught sensor’s) operation; -checking the water temperature sensor’ operation; -lubrication of moving connections (if necessary); -unscheduled cleaning of the appliance (including cleaning from dust on the appliance’s inner units and details).
  • Page 33: Cleaning And Connection Of The Contacts

    Keep it in soap solution for 10-15 minutes and clean its surfaces by means of a soft brush, then wash it under a strong stream of water; Repeat all the process if necessary. In order to remove scale deposit it is necessary to: a) Remove the heat exchanger and put it into a tank;...
  • Page 34: Casing Removal

    water and gas pipelines by the inlet into the appliance must be closed). When disassembling and assembling of the water and gas pipelines is effectuated, it is recommended to install new sealings. After replacing the blocks and details it is necessary to effect the assembling in the reverse order. Scheme of the appliance in disassembled condition is represented in the Annex I (page 34) on the schemes 15, 16, 17.
  • Page 35: Heat Exchanger Replacement

    13.4. Heat exchanger replacement 13.4.1. Effectuate the works listed in pp. 13.3.1-13.3.6 13.4.2. Screw out two self-threading screws fixing the plank 35 (Scheme 15) and remove it. Screw out two captive nuts S24 from the heat exchanger’s fittings 2 (schemes 15,16, 17). 13.4.3.
  • Page 36: Replacement Of The Water And Gas Unit's Valve Block

    13.6.10 After installing and connecting the water and gas unit check gas and water connections for air-tightness, see p. 7.4.6 and p. 7.3.7. Gas and water leakages are unacceptable. 13.6.11 Check the appliance’s operation with a new water and gas unit. Replacement of the water and gas unit’s valve block 13.7 13.7.1 Remove the casing, see p.13.1.
  • Page 37: Replacement Of The Pipe Of Cold Water Supply To The Heat Exchanger

    13.10.3 Screw the fitting 20 out of the hot water outlet pipe 6 and remove the water temperature sensor 19. 13.10.4 Install a new water temperature sensor, check on air-tightness, see p. 7.3.7. 13.10.5 Check the appliance’s working capacity. 13.11 Replacement of the pipe of cold water supply to the heat exchanger 13.11.1 Remove the casing, see p.
  • Page 38: Replacement Of The Electronic Control Block

    13.14 Replacement of the electronic control block 13.14.1 Remove the casing, see p. 13.1 13.14.2 Disconnect all external connection cables and connectors of the electronic control block 4. 13.14.3Screw off the screw connecting the electronic control block 4 to the carrier 36 and remove the block, pushing up the lock on the left side of the block under the carrier.
  • Page 39: Annex I Scheme Of The Appliance With Separated Components

    Technical staff manual Annex I Scheme of the appliance with separated components Scheme 15. Appearance of the appliance “BaltGaz NEVALUX -6011” with separated parts...
  • Page 40 Technical staff manual Pos. Name Designation Quantity. Casing’ 3270-03.000-01 Heat exchanger* 3272-07.000 Water and gas unit* 3273-02.250 Electronic control block' 3226-07.000 Natural gas 3226-07.000-01 Liquefied gas Pipe* (from the water unit to the heat exchanger, copper) 3270-04.000-01 Pipe* ( from the water unit to the heat exchanger , steel) 3273-08.000 в...
  • Page 41 Technical staff manual Gasket * D28*d17x3.0or D28xd22x1.5 3219-00.07 or 3224-00.07 Gasket * D28xd22x2 (connection of the gas inlet pipe with the gas unit 3224-04.03 Ring* d3x1.7 3226-10.002 Manifold in the assembly* 3272-02.120 family, group Н). 1.3 kPa (130 mm w.g.)(D 1.28) Natural gas (G20, 2 3272-02.120-02 family, group Н).

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