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Neither this document nor the information contained herein shall be reproduced used, or disclosed to others without the written authorization of WALTER MEIER LTD., except to the extent required for installation or maintenance of recipient’s equipment. All references to the NORTEC name should be taken as referring to WALTER MEIER LTD.
On NHTC and NHPC models the drain automatically empties the steam cylinder if it is not operated for three days. Solid mineral scale sinks to the bottom of the cylinder which, when filled with residue, is easily removed and replaced.
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When supply water conductivity is extremely high (requiring substantially more drains), the NHTC/NHPC will see the pattern developing in cycles stored in memory. It will then initiate additional drains to adjust the contained water conductivity.
B. NH CAPACITY ADJUSTMENT Each NORTEC NH Series humidifier is rated at its maximum output capacity. By means of the alphanumeric display and keypad on the NHTC/NHPC, the humidifiers can be adjusted to obtain an output between 20% and 100% of its rated capacity.
0. Store previous cycle’s drain decision in integral (l) memory. 1. Fill to A trigger (use all places below 1-10). 2. Boil to C trigger without timing to allow previous fill water to mix thoroughly during boiling. 3. Boil from C to D while monitoring time (T actual). 4.
It is important to note that the drain rate shown includes the make-up water, mixed with the drain water, which tempers the drain water to 140°F (60°C) or less. The electrode steam process provides optimum efficiency because all resistance to current passage is converted to usable energy.
3. PRE-INSTALLATION EQUIPMENT VERIFICATION A. GENERAL (1) Ensure the available voltage and phase correspond with humidifier voltage and phase as indicated on the humidifier’s specification label. (2) Ensure that the external fuse disconnect is sufficient size to handle the rated amperage as indicated on the humidifier’s specifications label.
1. HUMIDITY A. ESTIMATING THE HUMIDIFICATION LOAD Note: The humidification load can easily be calculated by using Nortec’s Humidification Engineering and Load-sizing Program (HELP). The softward can be downloaded at www.humidity.com (1) Relative humidity is the percentage of moisture in the volume of air at a given temperature, compared to the maximum amount of moisture that the volume of air can hold at the same temperature and atmospheric pressure.
Table 1. Outdoor/Indoor Relative Humidity Conversion Chart 100% -20° -10° -5° Chart shows what the residual indoor RH would be at 70°F under varying outdoor conditions if a proper humidification system were not installed in the building. Studies indicate that the recommended RH should be between 40% and 60% for optimum benefits to the occupants.
Table 4. Design Outdoor Conditions State City Alabama Birmingham Mobile Arizona Flagstaff Phoenix Yuma Arkansas Little Rock California Eureka Fresno Los Angeles Sacramento San Diego San Francisco Colorado Denver Grand Junction Pueblo Connecticut New Haven Delaware Wilmington District of Washington Columbia Florida Jacksonville...
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Table 4. Design Outdoor Conditions (cont) State City New Jersey Atlantic City Newark Trenton New Mexico Albuquerque New York Albany Buffalo New York Rochester North Carolina Asheville Raleigh North Dakota Bismarck Ohio Cincinnati Cleveland Columbus Toledo Oklahoma Oklahoma City Oregon Baker Portland Pennsylvania...
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Table 4. Design Outdoor Conditions (cont) Province City Manitoba Brandon Churchill The Pas Winnipeg New Brunswick Campbellton Fredericton Moncton Saint John Newfoundland Corner Brook Gander Goose Bay St. John’s N.W.T. Frobisher Resolute Yellowknife Nova Scotia Halifax Sydney Yarmouth Ontario Thunder Bay Hamilton Kaspuskasing Kingston...
(3) Using the natural ventilation method requires knowing the volume of the humidified space and the type of construction. A tightly constructed building will have a least one air change per hour. A loosely constructed building will have at least one and one half changes per hour, and this same building with a large a amount of incoming or exiting traffic will have at least two air changes per hour.
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(5) Using an exhaust air fan: (a) Formula 5 Assume the print shop has a 1,000 CFM fan to exhaust a drying room. The moisture required to humidify the drying room only is 1,000 x 5.08 x 60 min/hr _________________________ 7,000 grains/lb (Refer to Figure 1.) (6) Using an economizer cycle:...
(b) Formula 7 Assume that during the summer the HVAC system is in the cooling mode. The air leaving the cooling coil is at 55°F and 90% rh. In order to maintain the desired 47% rh in the space, moisture must be added using the following formula: Desired space 80°F 47% rh = 5.19 gr/ft 55°F 90% = 4.89 x 0.90...
Table 5. Inside Relative Humidities At Which Moisture Will Condense On Windows (cont) Outside Inside Temperature (°F/°C) Temperature °F °C 15.5 18.3 Double Windows, Still Air NOTE: Bold areas indicate that moisture will be in the form of frost on windows. Table 6.
Table 7. Design Indoor Conditions For Various Places, Products and Processes Product and/or Process Abrasives Manufacturing Bowling Alleys Billiard Rooms Bread Flour and Powdered Product Storage Fermentation (Bread Dough) Retarding of Doughs Final Proof Counterflow Cooling Brewing Hop Storage Yeast Culture Room Candy Chocolate Pan Supply Air Enrober Room...
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Table 7. Design Indoor Conditions For Various Places, Products and Processes (cont) Product and/or Process Clean Rooms – Computer Rooms Computer Room Clean Room – General Clean Room – Critical Distilling Grain Storage General Manufacturing Aging Electrical Products Coil and Transformer Winding X-ray Tube Assembly Instruments Manufacture and Laboratory Thermostat and Humidistat Assembly and Calibration...
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Table 7. Design Indoor Conditions For Various Places, Products and Processes (cont) Product and/or Process Libraries and Museums Normal Reading and Viewing Rooms Rare Manuscript Storage Vaults Art Storage Areas Matches Manufacture Drying Storage Meat and Fish Beef (Fresh) Beef, Fish, Lamb and Pork (Frozen) Fish (Fresh) Lamb and Pork (Fresh) Mushrooms...
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Table 7. Design Indoor Conditions For Various Places, Products and Processes (cont) Product and/or Process Textiles Opening and Picking Cotton Man-Made Carding Cotton Wool Man-Made Silver and Ribbon Lapping Cotton Man-Made Combing Cotton Wool Man-Made Drawing Cotton and Wool Man-Made Roving Cotton Man-Made...
A. VARIABLES THAT AFFECT ABSORPTION DISTANCES (1) This manual will help in the design of a steam distribution system to provide the optimum performance from the humidifier and absorption of steam within the duct system. (2) Experience has shown that absorption of steam is affected primarily by the psychrometric conditions of the air based on how much residual capacity at a given air volume and temperature exist to hold the moisture being introduced.
If the load calculation of this system requires a 100 lbs/hr unit, then due to the above possible conditions, the project requires a modulating high limit humidistat to limit the humidifier output to a maximum of 74 lbs/hr and maintain 80% rh. Example 2: Humidification load is 30 lbs/hr.
Maximum capacity of the NHTC/NHPC humidifier can be limited through the keypad. C. CONTROL OF DUCT OR PLENUM SATURATION (1) NORTEC always recommends the use of a high limit humidistat set at 85% relative humidity in combination with an air-proving switch to assure air movement. Both of these controls are wired in series across the primary control terminals of the humidifiers so that should either of these conditions not be satisfied the humidifiers cannot operate.
(2) Guidelines for installation are: (a) Locate humidifier as close as possible to the duct system. (b) NORTEC steam hose should only be used on short steam runs below 10 feet. (c) Minimize elbows and turns. (d) Ensure that no condensate produced in the steam line will remain trapped. Steam naturally flows upward and condensate naturally flows downward.
Table 13. Recommended Condensate Line at Distributor(s) Dispersion Method Condensate Hose 1 x Steam Distributor d" NORTEC 1328840 3 x Steam Distributor* d" NORTEC 1328840 NOTE: When using more than one distributor, the condensate line should be trapped before it is joined together.
NOTES: 1. This table gives the maximum recommended length of steam run by unit size. 2. The use of any steam line other than copper or NORTEC supplied steam hose will void the warranty and may adversely effect the operation of the humidifier.
(2) Use vertical condensate leg of distributor only. Do not over-tighten clamp. (3) Drip stations on steam mains must be located at all low points in the system, at each elevation change and or directional change. (4) Horizontal runs of steam must have a 2"...
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(7) Vertical drop of the drip station should be 1.5 times the diameter of the steam main but no less then 12". (8) Install the P trap at the botom of the drip station. The P trap height is to be a minimum of 6 inches or 2 “...
4. STEAM DISTRIBUTORS (ASD, BSD, CSD) A. STEAM DISTRIBUTORS (1) NORTEC’s steam distributors, in use for over twenty years, are a proven design to suit applications for the introduction of atmospheric steam. (2) Features and benefits of steam distributors are: (a) Expanded diameter of tube to reduce steam velocity and the potential for condensate carryover into the duct.
(c) CSD: 115 lbs/hr (45 kg/hr) C. DISTRIBUTOR LOCATIONS AND MOUNTING (1) NORTEC distributors can be mounted in air handlers, supply air ducts or return air ducts. Return air ducts should only be considered if all of the return air enters the building again and is not exhausted by the air handling device.
UNLESS YOU KNOW THE EXACT ABORPTION DISTANCE REQUIRED FOR THE STEAM ABSORPTION INTO THE AIR STREAM, THE DISTRIBUTOR SHOULD BE LOCATED AT LEAST 8-10 FT (2-3 M) AWAY FROM ANY OBSTACLE IT MAY CONDENSE ON (ELBOW, DIFFUSER, FILTER, ETC.) (2) Duct vertical clearance requirements for standard steam distributors are as follows: (a) ASD - 8 in.
The manufacturer recommends the appropriate distance modification factors when filters or humidification sensors are installed downstream. For applications that are outside of the Nomogram’s range, please consult a NORTEC representative. G. TYPICAL APPLICATIONS (1) Representations of typical applications are found in Figure 15 and Figure 16.
5. SHORT ABSORPTION MANIFOLD (SAM-e) A. GENERAL (1) NORTEC’s best performing steam absorption system for use in Air Handling Units and duct systems where short steam absorption distance is critical. (2) The SAM-e, Figure 17, distributes clean steam, precisely controlled, uniformly into the entire air stream, void of any condensate spray.
(5) The features of the short absorption manifold are: (a) Inlets/Outlets located on same side, one access point required. (b) All stainless steel distributors and nozzles ensure permanent bond. (c) Stainless steel header with rubber grommet seals for easy installation of distribution tubes.
2000 (1020) 0.12 (0.30) D. CONDENSATE LOSSES (1) The SAM-e will condense some of the steam generated by the NORTEC humidifiers. To compensate for this loss in capacity, we must increase the calculated humidification load accordingly. Refer to Table 16.
(2) NORTEC recommends the installation of a condensate drain on the steam inlet run prior to entering the SAM-e. Air Velocity fpm (cm/s) 500 (255) 1000 (510) NOTE: These values may increase or decrease due to many unknown conditions or variables. This is only a guideline.
(2) There is a selection of four types of steam tubes. Each are capable of distributing different capacities. To select the steam tube for your application refer to Table 17. Type A 15 lbs/hr (7 kg/hr) Type B 35 lbs/hr (16 kg/hr) Type B+ 55 lbs/hr...
SAM-e STEAM INLET CONFIGURATION SELECTION (1) Atmospheric Steam (NH, GS, SE) (a) The steam inlet, Figure 25, is determined by the selected humidifier. Refer to submittals, Chapter 10-30 to determine the size of steam outlet required. (b) For a typical SAM-e installation, see Figure 26.
(1) Optional blower packs are used to distribute steam to localized areas such as computer rooms or in areas that do not have a built-in air distribution system. (2) Blower packs are available integrally mounted on humidifier BOBP, (See Figure 27.) or detached and field-piped and wired to humidifier RMBP. (See Figure 28.)
Table 22. Ceiling and Frontal Clearances for Blower Packs Minimum Number Of NH Series Model Blower Packs NOTES: 1. Remote mounted only. Four remote mounted blower packs are recommended on the 200 model. 2. Clearances based on 72°F at 35% RH. 10-10 Page 52 2008-10-01...
24-VAC, 2-A maximum signal. C. MODULATING CONTROLS (1) Modulating Controls are used to send a modulating demand signal to the NORTEC humidifier. Different models can accept different signals (see features section for each specific model) NORTEC supplied controllers send a 0-10 VDC demand signal. This signal can be used as a control and in some models can also be used as a modulating high limit.
(d) Modulating Demand Signal Supplied by Others – A signal that is a linear demand signal that rises on need for humidity can be used in conjunction with NORTEC humidifiers. See features section for a list of which models can accept which signal) D.
(1) NORTEC OnLine enables secure, internet based monitoring, simplifies interoperability and automated email service notification. Using standard Internet Explorer, version 6.0 or newer, NORTEC OnLine provides both monitoring and control, from any location with Internet access, for a period of one year. (See Figure 30.) During the service period, NORTEC OnLine will also generate automatic e-mails when scheduled service is required and/or abnormal operation occurs.
Access to service history (m) Option to add up to seven slave humidifiers to each NORTEC OnLine module (n) Monitor up to eight humidifiers (one master, seven slaves) with one Internet connection (o) Up to three years of coverage can be purchased at time of order...
TYPICAL INSTALLATION LAYOUT FOR NHTC/NHPC (1) The following are examples of typical control installation possibilities. There are many more configurations possible, be sure to consider the application and positioning as a priority. Figures 33, 34, 35, and 36 show typical control installation.
Figure 33. Humidifier Controlled by Air Proving, On/Off Duct Mounted High Limit and Modulating Wall Mounted Space Controller Figure 34. Humidifier Controlled by Air Proving, Modulating Duct Mounted High Limit and Modulating Wall Mounted Space Controller 10-10 Page 61 2008-10-01...
Figure 35. Humidifier Controlled by Air Proving, Modulating Duct Mounted High Limit and Modulating Wall Mounted Return Air Sensor with Wall Mounted Controller Figure 36. Humidifier Controlled by Air Proving, Duct Mounted High Limit Sensor and Modulating Duct Mounted Return Air Sensor with Networking Option...
1. HUMIDIFIERS A. GENERAL (1) Work Included (a) NORTEC NH Series electrode steam humidifier(s) as indicated on drawing(s) and as indicated on schedule(s). (b) Complete and operable humidification system (which meets applicable building codes). (c) Equipment start-up and project inspection by qualified factory trained representative.
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Integral electronics to ensure safe operation. High water sensor circuitry to prevent over filling. Efficient operation over a wide range of water conditions. Simple maintenance without disassembly or removal of humidifier. No specialized tools required. Full output and maximum energy efficiency through entire cylinder life.
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13 Removable door (no special tools required) to allow user full front access of plumbing and electrical sections. 14 Plumbing door interlock safety switch to allow power interruption when installing or servicing the humidifier. 15 Standard of acceptance NORTEC NHTC Series. 16 C-UL_US listed. 17 Spec (2) Humidifier Controls (NHTC and NHTC Outdoor)
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8-bits, no parity, one stop bit shall support the following variables: Change Cylinder – Indicates cylinder needs to be replaced (read). Channel 1 Input – Humidifier input value being supplied to channel 0- 100% (read/write). Channel 1 Set point – Control channel 1 setpoint for relative humidity in space 0-100% (read/write).
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(3) Remote Monitoring And Control Options (NHTC and NHTC OUTDOOR only) Reference: Section 15900 - Building Controls and Automation (a) NORTEC OnLine web based monitoring and control from any location with Internet access, using standard Internet Explorer, version 6.0 or newer.
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(9.5 mm) drain leg either back to the humidifier or to a convenient floor drain. (b) Wall Mounted Direct Steam Dispersion System – NORTEC Model(s) RMBP or BOBP (for NHTC and NHPC only) Packaged unit, wall mounted allows for direct space/room humidification when steam introduction into a ducted system is not feasible.
Blower pack may be remote mount or built-on the humidifier. (c) Short Absorption Manifold – NORTEC Model SAM-e Short Absorption Manifold designed for atmospheric steam humidifiers or pressurized steam from a boiler, to directly inject the steam into ducted air for humidification.
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(c) Proceed with installation only after unsatisfactory conditions have been corrected. (2) Installation (a) Install humidifiers and steam dispersion panels per manufacturers’ instructions. (b) Seal humidifier dispersion-tube duct penetrations with flange. (c) Install with required clearance for service and maintenance. (3) Commissioning (a) System verification testing is part of the commissioning process.
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Training of the owner’s operation and maintenance personnel is required in co-operation with the commissioning authority. Provide competent, factory authorized personnel to provide instruction to operation and maintenance personnel concerning the location, operation, and troubleshooting of the installed systems. The instruction shall be scheduled in coordination with the commissioning authority after submission and approval of formal training plans.
B. NH UNIT The different wiring connections to the humidifier unit can be found in Figure 2. All wiring is to be in accordance with existing national and local electrical codes. Performance data for single and double units can be found in Figure 3, Figure 4, and Figure 5.
(f) For blower pack dimensions refer to Figure 19, Figure 20, and Figure 21. F. CONTROLS NHTC/NHPC humidifiers can be easily modified to accept a control signal from a modulating humidity controller as supplied by others. Controller must have a built- in adjustable %rh set point.
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The humidifier shall be controlled directly using a humidity sensor (transducer) supplied by others. The sensor will be field wired to the humidifier for a direct control at the humidifier. The same sensor(s) can be shared in parallel to a Building Automation System for monitoring purposes.
Figure 1. Low Voltage Control Terminal Strip (11) A and B: Mount any wall humidistat (control or high limit) over a standard electrical box at a height similar to a typical thermostat. Any wall humidistat should be in a location representative of the overall space being humidified and not in the path of a blower pack or an air supply grille.
Unit Model Distributor Model No. of Cylinders No. of Outlets/Cylinder OD of Cylinder Outlet (NHTC,P,B) OD of Cylinder Outlet (NHSC/DI) Distributor Model ASD 12 2 (51) ASD18 2 (51) ASD 24 2.25 (57) ASD 30 2.25 (57) ASD 36 2.25 (57) ASD 42 2.5 (64) ASD 48...
(1) The following Tables 1 through 15 will enable the engineer to select components for this installation. Part No. 2522160 FILLCUP EXTENSION KIT NHTC/NHPC - 2 Required for 150 or 200 2522162 DRAIN WATER COOLER 005-020, to temper drain water below 120°F (49°C)
Table 2. Common Accessories Universal Part No. 1458807 DOUBLE CHECK VALVE FOR WATER INLET LINE 1429527 DRAIN WATER SUMP PUMP (HIGH TEMPERATURE) 1329505 IN-LINE WATER FILTER 5 micron filter 1469595 POCKET HYGRO-THERMOMETER DIGITAL DISPLAY 1329561 REPLACEMENT WATER FILTERS 1 micron 1329506 REPLACEMENT WATER FILTERS 5 micron...
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OD, must be used at low points in steam supply hose to prevent condensate build-up that would result in blockage, or to remove excessive condensate can be routed to fill cup if humidifier is below trap, or to any floor drain.
1503486 Inlet Adapter Kit 8, SAM-e, 800 lbs/hr 8x1.75" NOTES: 1. Inlet/Adapter: Allows direct connection of the humidifier steam outlets to the SAM-e. Therefore, there is no adapter located at the humidifier. 2. Consult SAM-e Shop Drawings for more details.
Applies to NHTC 150 and 200 models only. NOTE: NORTEC NH Series humidifiers must have a closed circuit across terminals 8 and 10. NORTEC highly recommends the use of a high limit humidistat and air proving switch in series for this function.
2 - 10 Vdc dual channel Demand signal acceptance 2523097 0 - 20 Vdc dual channel Demand signal acceptance NOTE: : NHPC does not accept dual signal control Table 15. Modulation By Others: Transducer Signal (NHTC AND NHTC OUTDOOR ONLY) Part No.
F.O.B. THE COMPANY’s factory, providing the defective part(s) is returned freight prepaid by the customer. Parts used for repairs are warranted for the balance of the term of the warranty on the original humidifier or 90 days, whichever is longer.
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SERIAL # CYLINDER # Cylinder Replacement Date (MM/DD/YYYY) U.S.A. Walter Meier (Climate USA) Inc. 826 Proctor Avenue Ogdensburg, NY 13669 TEL: 1-866-NORTEC-1 EMAIL: northamerica.climate@waltermeier.com WEBSITE: www.humidity.com Authorized Agent: CANADA Walter Meier (Climate Canada) Ltd. 2740 Fenton Road Ottawa, ON K1T 3T7...
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