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Neither this document nor the information contained herein shall be reproduced used, or disclosed to others without the written authorization of AXAIR NORTEC LTD., except to the extent required for installation or maintenance of recipient’s equipment. All references to the NORTEC name should be taken as referring to AXAIR NORTEC LTD.
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LIST OF EFFECTIVE PAGES Subject Page Date Subject Page Date Title 2006-09-15 2006-09-15 2006-09-15 2006-09-15 Record of Revisions 2006-09-15 2006-09-15 2006-09-15 List of Effective Pages 2006-09-15 2006-09-15 2006-09-15 Table of Contents 2006-09-15 2006-09-15 2006-09-15 2006-09-15 2006-09-15 2006-09-15 2006-09-15 2006-09-15 2006-09-15 2006-09-15 List of Abbreviations/List of Symbols 2006-09-15...
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System millimetre BOBP Built-On Blower Pack millivolt blower pack Model B Steam Distributor NORTEC Humidifier NHPC NORTEC Humidifier Partial cooling coil Control centimeter NHTC NORTEC Humidifier Total Model C Steam Distributor Control National Pipe Thread dia. diameter drain water cooler...
A. RECEIVING & UNPACKING EQUIPMENT (1) Check packing slip to ensure ALL material has been delivered. (2) All material shortages are to be reported to NORTEC within 48 hours from receipt of goods. NORTEC assumes no responsibility for any material shortages beyond this period.
3. PREINSTALLATION EQUIPMENT VERIFICATION A. GENERAL (1) Ensure that available voltage and phase corresponds with humidifier voltage and phase as indicated on humidifier’s specification label. (2) Ensure that the dedicated external fuse disconnect is of sufficient size to handle the rated amps as indicated on the specification label.
1. HUMIDIFIER INSTALLATION A. LOCATION & MOUNTING (1) NH Series humidifiers are designed to mount on a suitable wall or vertical surface. Do not sit on floor due to clearances required for plumbing, electrical, and control entrances. The clearance dimensions shown in this manual are for reference only and are the minimum required for maintenance of the humidifier.
C. DRAIN LINE CAUTION DRAIN WATER FROM HUMIDIFIER CAN BE VERY HOT. (1) The drain line should not end in a sink used frequently by personnel, or where plumbing codes prohibit it. Route to a floor drain or equivalent for safety reasons. (2) For installation details see Figure 3.
NOTES: 1. This table gives the maximum recommended length of steam run by unit size. 2. The use of any steam line other than copper, stainless steel tube or NORTEC supplied steam line will void the warranty and may adversely effect the operation of the humidifier.
Copper Tube Stainless Steel Tube 1 x Steam Distributor 0.375 in. 0.250 in. MED-L Tubing 0.375 in. Tube 0.049 in. NORTEC 132-8840 (0.375 in. OD) thick. 3 x Steam Distributor* 0.375 in. 0.500 in. MED-L Tubing 0.650 in. Tube 0.049 in.
E. ELECTRICAL (1) Primary Voltage Supply Wiring to Humidifier (a) Local electrical codes should always be followed when installing a NORTEC Humidifier. Direct wiring to the high voltage terminal is shown in Figure 5. Figure 5. Primary Voltage Supply Wiring...
CONTROL WIRING (1) Controls are available from NORTEC as accessories. If controls were not ordered with humidifier, they must be purchased or supplied by others. The following information is relevant to all controls, factory supplied or otherwise. CAUTION REGARDLESS OF SELECTING ON/OFF OR MODULATING CONTROL...
(a) On-Off Controls The method and guidelines for installing on/off controls are displayed in Figure 6. It can be combined with all control methods. Figure 6. On-Off Control Guidelines and Low Voltage Terminal Strip 10-10 Page 11 2006-09-15...
(b) Demand Signal Controls Installation Figure 7 uses the Nortec optional Controllers to demonstrate the typical demand signal installation. Figure 7. NORTEC Control Guidelines and Wiring (Optional) 10-10 Page 12 2006-09-15...
G. OPTIONAL OUTDOOR TEMPERATURE RESET FUNCTION NOTE Order outdoor temperature sensor separately, Part #252-0263. (1) Each humidistat and controller is equipped with an integrated reset function that will lower the setpoint during cold weather operation. This will prevent condensation on windows and building structures.
NETWORKING NHTCs (1) The wiring of master/slave networks are explained in Figure 10. It allows operation of multiple NHTCs with one control signal. Figure 10. Networking NHTCs (Optional) 10-10 Page 15 2006-09-15...
NORTEC LINKS INSTALLATION (1) An abbreviated recommended installation of NORTEC Links and its components are shown in Figure 11. Figure 11. NORTEC Links Installation Guidelines (Optional) 10-10 Page 16 2006-09-15...
K. NORTEC ONLINE INSTALLATION (1) An abbreviated recommended installation of NORTEC OnLine and its components are shown in Figure 12. Figure 12. NORTEC OnLine Installation Guidelines (Optional) 10-10 Page 17 2006-09-15...
(c) CSD: 115 lbs/hr (45 kg/hr) C. DISTRIBUTOR LOCATIONS AND MOUNTING (1) NORTEC distributors can be mounted in air handlers, supply air ducts or return air ducts. Return air ducts should only be considered if 100% of the return air enters the building again and is not exhausted by the air handling device.
D. MULTIPLE DISTRIBUTOR APPLICATIONS (1) The use of multiple steam distributors can reduce the absorption distance in most situations. Distributors can be manifolded together to create a grid to achieve shorter absorption distances. (See Figure 15.) CAUTION THESE INSTALLATION GUIDELINES APPLY FOR DUCT VELOCITIES UNDER 2000 FT/MIN (610 M/MIN), PLEASE CONSULT FACTORY FOR HIGHER VELOCITIES.
(2) Duct vertical clearance requirements for standard steam distributors are as follows: (a) ASD - 8 in. vertical duct height for 1st ASD - 5.5 in. additional duct height for each additional ASD = ROUNDDOWN (‘DuctHeight’ - 8 in.)/5.5) + 1 (b) BSD - 10 in.
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Figure 18. Roof Top Units 2-20 Tons – Figure 19. Small Units On Residential Typical Location Furnaces 10-10 Page 22 2006-09-15...
3. SAM-e SHORT ABSORPTION MANIFOLD NOTES 1. Absorption distance is the minimum distance an obstruction can be placed downstream of the SAM-e to prevent steam condensing on the obstruction. 2. If any of the ducts of the AHU conditions are changed, the absorption distance may change due to increase or decrease in duct temperatures, amount of fresh air, various outside conditions, setpoint requirements, etc.
(b) Fasten pivoting head to the sliding panel with 0.375 in. UNC x 1 in. bolt, nut and washer assembly (factory supplied). (c) Fasten side frame to base of manifold with 0.375 in. UNC x 1 in. bolt, nut and washer assembly (factory supplied).
(h) Mount the field supplied rod to the top steam tube bracket to secure the assembly in place. Refer to Figure 24. (2) INSTALLATION WITH ADJUSTABLE MOUNTING FRAME (Optional, see Figure 22) (a) Insert the sliding panel into the base. (b) Fasten pivoting head to the sliding panel with 0.375 in.
(3) Insert the sliding panel into the base. (4) Fasten pivoting head to the sliding panel with 0.375 in. UNC x 1 in. bolt, nut and washer assembly (factory supplied). (5) Mark the location of the four holes and drill four x 0.500 in. (12.7 mm) holes. (6) Fasten side frame to base of manifold with 0.375 in.
Dimensions apply to both built-on and remote-mounted versions of blower packs. (5) Mount remote blower pack(s) using factory supplied wall mounting bracket with clearances as recommended in Table 7. Figure 28. NH Series Humidifier With Figure 29. NH Series With Remote Mounted Built-On Blower Pack Blower Pack 10-10...
(4) Field wiring of remote blower packs must conform to national and local electrical codes. Refer to wiring diagram supplied at the back of this manual. (5) For NH Series use approved wire for power connection from two-pole terminal block of remote blower pack to additional two-pole terminal block inside electrical section of humidifier.
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THIS PAGE INTENTIONALLY LEFT BLANK 10-10 Page 32 2006-09-15...
Water Conductivity depicts an indication of drain amounts. D. CYLINDER LIFE (1) The output of all NH Series humidifiers is pure, clean steam; minerals originally in the incoming water are left behind. These minerals will eventually coat the cylinder electrodes.
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1A, which activate in conjunction with humidifier on, steam production, service and error conditions. NORTEC Smart Cylinder The NORTEC disposable cylinder contains electrodes that become energized when the contactor is closed. This allows current to pass through the water from one electrode to another, generating heat within the water.
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NORTEC ONLINE OPTION NHTC ONLY. This module allows the NHTC to be connected to the internet and communicate information (Optional) to NORTEC via the internet. See NORTEC OnLine operation for details. NHTC only Links Module NORTEC LINKS OPTION NHTC ONLY This module allows the...
(2) After three days of no call from either the on/off controls or the modulating controls, when active, the three-day drain active feature is automatically activated long enough to drain all water from the steam cylinder. This NORTEC feature will prolong the life of the cylinder. (User selectable, default is ON.)
H. SYSTEM MESSAGES AND LIGHTS (1) Table 3 describes general signal light status meanings. Table 3. Signal Light Status Yellow Green Unit is on standby or humidifier has just been energized but has not sensed production of steam yet. Humidifier senses production of steam. An attention state exists that should not prevent the unit from producing steam when the controls call for it.
Table 4. Status Messages with LED State NHTC Display Message LED state System Action Idle None Unit is made idle. Humidifying GRN (after steam The unit has closed the contactor and is sending production starts) current to the cylinder to humidify. MANUAL DRAIN: ON YEL (blink) The drain valve is activated.
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Symptom Diagnosed Probable Cause Corrective Action Unit is awaiting a demand or This is normal when there is no need for Normal Operation control signal. humidity. If you believe there is a need for humidity, and the unit should not be idle, refer to troubleshooting The unit is now boiling water in This is normal when there is a need for...
2. STEAM DISTRIBUTION A. STEAM DISTRIBUTOR OPERATION (1) Figure 8 describes the method by which the steam distributor releases pure clean steam into the duct while collecting condensate and removing it by the condensate return. B. SAM-e OPERATION (1) Figure 9 describes the method by which the Short Absorption Manifold releases pure clean steam into the duct while collecting condensate, removing it by condensate return and ensuring short absorption distance.
3. CONTROLS AND REMOTE COMMUNICATION (OPTIONAL) A. DIGITAL CONTROL OPERATION (1) Figure 11 shows the components of the NORTEC Controller and how to adjust the setpoint. (2) In the case of a modulating NORTEC Controller, Figure 12 shows the relation between the difference from setpoint to %rh in the room and the 0-10 V DC demand signal sent out.
D. NORTEC LINKS OPERATION (1) NORTEC Links is an option that can be integrated with the NHTC. This allows a BMS to monitor and in the right configuration, control the humidifier. For additional information about NORTEC Links and its operation and configuration, go to www.humidity.com...
Table 5. NHTC NORTEC Links Variable Definitions Variable Name R=Read Description LonWorks SNVT W=Write nvoHourOpt_x Indicates the number of hours the humidifier has been in SNVT_count_inc operation. Analog Value nvoCapLimit Reads to capacity limitation applied to the unit output. SNVT_switch...
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Table 5. NHTC NORTEC Links Variable Definitions (cont) Variable Name R=Read Description LonWorks SNVT W=Write nvoStatus_x Reads humidifier status. 0=standby, 1=humidifying. SNVT_switch Binary Value nvoConnection_x Indicates that the Nortec Links module is communicating SNVT_switch with the Humidifier Binary Value nviDisable_x Writes remote disable status.
Failure to replace the cylinder at the end of cylinder life will cause the unit to lock out. NORTEC is not responsible for any damages resulting from, or attributed to, the failure to replace a spent cylinder (see Manufacturer’s Warranty).
E. HOW TO REMOVE THE STEAM CYLINDER (1) Consult Figure 2 for removal of the steam cylinder. Figure 2. Cylinder Removal Procedure 10-30 Page 4 2006-09-15...
MANDATORY CLEANING OF THE DRAIN VALVE (1) Always clean the drain valve before installing a new cylinder since the valve port may be as dirty as the used cylinder. Figure 3 describes the process of removing and cleaning the drain valve. Perform paragraph E. before proceeding. Figure 3.
G. HOW TO INSTALL THE REPLACEMENT CYLINDER (1) Consult Figure 4 to install the replacement cylinder. Figure 4. Cylinder Replacement Procedure 10-30 Page 6 2006-09-15...
(1) Table 1 checkpoints will allow for faster troubleshooting. Ensuring that all these steps are taken is good practice when beginning to troubleshoot the NH series humidifier. Check your symptom and verify all points before ordering any replacement parts or contacting your local representative.
30 to 80 psig must be available as the valves in the NH unit rely on its pressure to control volume and operation. NORTEC recommends 55 to 60 PSIG. Unit is getting a demand signal or the unit The unit will not activate the fill valve is producing the required steam capacity.
Table 2. Ensuring A Demand Signal Check Why and How Safety Loop (terminal 1 The safety loop is checked to ensure that it is safe to operate. Checking to see 24 VAC from and 2) is closed terminal 1 to ground, and terminal 2 to ground should indicate whether is closed. If found to be open, isolate which component in the safety loop is open to solve the issue.
(2) If the SAM-e is condensing inside the duct, make sure that the design conditions have not changed. (3) If grommets leak, make sure the tubes are firmly inserted, if cracks or damage are found, replace grommet. 4. BLOWER PACKS TROUBLESHOOTING A.
Table 3. NH System Messages NHTC Display Message LED state System Action Symptom Diagnosed E5: Cylinder B Controller Humidifier is in standby until On power up, the controller cannot missing problem corrected. detect the driver board for cylinder B. E6: Extendet Missing Humidifier activates its fault The slave unit is not in communication relay and interrupts its operation...
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Probable Cause Corrective Action 1. The driver board is damaged. 1. Replace the driver board. 2. Controller is not configured correctly. 2. Verify that the humidifier is a double unit. 3. Check that the driver board ribbon cable is connected to the main board.
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Table 3. NH System Messages (cont) NHTC Display Message LED state System Action Symptom Diagnosed E17: Req off current Humidifier interrupts operation With no system demand, current is and the fault relay is activated. detected in the cylinder. W18: Foam System will activate selected System has detected foaming and will foam algorithm.
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Probable Cause Corrective Action 1. Is the contactor closed but not energized? 1. Replace the contactor. 2. Does the processor board display capacity output but 2. Replace the driver board. contactor is open? 1. Back pressure? 1. Verify drain is functioning and clean. 2.
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Table 3. NH System Messages (cont) NHTC Display Message LED state System Action Symptom Diagnosed W27: Safety loop instability The safety loop is interrupting A security control is causing the safety humidifier operation. loop to switch on and off too rapidly. W28: demand signal instability YEL The demand signal is swinging The demand signal is unstable.
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Probable Cause Corrective Action 1. The high limit is too close to the distributor. 1. Relocate high limit 10 feet from the steam 2. Is there loose wiring? distributor. 3. Are there defective controls? 2. Check all wires at the safety controls. 4.
Table 4. Term Definitions Term Definition RATED AMPS Refers to amps listed on the humidifier specification label. SHORT CYCLING When the ‘on time’ of the humidifier is less than ten minutes upon a call for humidity. To correct short cycling, all humidifiers have a capacity adjustment which allows the output of the humidifier to be reduced as low as 20% of rated output, thus extending the ‘on time’...
TECHNICAL 1. WIRING AND TERMINALS A. HUMIDIFIER CONTROL INFORMATION (1) See Figure 7 and Figure 9 in Chapter 10-10 for Controller and Transducer terminal definitions. See Figure 6 in Chapter 10-10 for low voltage terminal strip terminal definitions. Table 1. Controller and Sensor Specifications Power Supply Operating Voltage 24 VAC ±...
C. NH WIRING (1) See Figure 3 and Figure 4 for the NHTC/NHPC Single and Double Unit Wiring diagrams. Figure 3. NHTC/NHPC Double Unit Wiring Diagram 10-50 Page 4 2006-09-15...
2. CHECK LISTS A. PRE-NORTEC ONLINE START UP CHECKLIST WIRING (1) Humidifier-to-Humidifier (4) Start-Up Procedure: Connection: Ensure power is being supplied Each individual Humidifier linked to the humidifier and Nortec to lead Unit. Online Module. Connection can be direct or Verify power to NetBiter (Power daisy-chained to other units.
C. HUMIDIFIER MANDATORY PRE-START UP CHECKLIST Unit Serial #: _________________No. of humidifiers: _______ Tag: _______________ Unit type: _______ __________Voltage: _____V/___ph Steam output: ____lbs/hr Customer/Job: ______________ Address: _____________________________ Inspected by: ________________Date of inspection: ____/____/____ WATER QUALITY: Well water City water Softened water RO / DI water Conductivity: _______ mhmos Hardness: _____ gr.
D. HUMIDIFIER MANDATORY START-UP CHECKLIST AND QUICK REFERENCE Unit Serial #: _________________No. of humidifiers: _______ Tag: _______________ Unit type: ___________________Voltage: _____V/___ph Steam output: ____lbs/hr Customer/Job: ______________ Address: ______________________________________ Inspected by: ________________Date of inspection: ____/____/____ PRELIMINARY: – Pre-start-up checklist completed? yes If no, return to Pre-Start-up Checklist before going on with start-up procedure.
E. PERIODIC MAINTENANCE CHECKLIST AND QUICK REFERENCE (PAGE 1 OF 2) Unit Serial #: _________________No. of humidifiers: _______ Tag: _______________ Unit type: ___________________Voltage: _____V/___ph Steam output: ____lbs/hr Customer/Job: ______________ Address: ______________________________________ Inspected by: ________________Date of inspection: ____/____/____ WHEN TO REPLACE THE CYLINDER: NHTC/NHPC light indication and LCD display: Yellow and Green light with W19: Cylinder Spent indicates the cylinder must be replaced in the next 72 hours.
E. PERIODIC MAINTENANCE CHECKLIST AND QUICK REFERENCE (PAGE 2 OF 2) Unit Serial #: _________________No. of humidifiers: _______ Tag: _______________ Unit type: ___________________Voltage: _____V/___ph Steam output: ____lbs/hr Customer/Job: ______________ Address: ______________________________________ Inspected by: ________________Date of inspection: ____/____/____ HOW TO INSTALL THE REPLACEMENT CYLINDER Reverse procedure should be followed to install new cylinder.
3. SPARE PARTS AND EXPLODED VIEWS A. ASD, BSD, CSD DISTRIBUTOR (1) See Figure 5 for the ASD, BSD, CSD Distributor exploded view and spare parts. Figure 5. Distributor Exploded View and Spare Parts B. SAM-e SPARE PARTS (1) See Figure 6 for the SAM-e exploded view and spare parts. Figure 6.
C. NH SERIES HUMIDIFIER SPARE PARTS (1) See Figure 7 for the NHTC/NHPC plumbing compartment exploded view and spare parts and Table 2 for the parts list. See Figure 8 for the NHTC/NHPC electrical compartment exploded view and spare parts and Table 3 for the parts list.
WARRANTY (1) AXAIR NORTEC INC. and/or AXAIR NORTEC LTD. (hereinafter collectively referred to as THE COMPANY), warrant for a period of two years after installation or 30 months from manufacturer’s ship date, whichever date is earlier, that THE COMPANY’s manufactured and assembled products, not otherwise expressly warranted (with the exception of the cylinder), are free from defects in material and workmanship.
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INSTALLATION DATE (MM/DD/YYYY) MODEL # SERIAL # CYLINDER # Cylinder Replacement Date (MM/DD/YYYY) Authorized Agent: U.S.A. CANADA AxAir Nortec Inc. AxAir Nortec Ltd. 826 Proctor Avenue 2740 Fenton Road Ogdensburg, NY 13669 Ottawa, ON K1T 3T7 TEL: 1-866-NORTEC-1 TEL: 1-866-NORTEC-1 EMAIL: nortec@humidity.com...
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