ESAB CUTMASTER A60 Operating Manual page 17

Automated plasma cutting system
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of heat to a small area. The stiff, constricted plasma
arc is shown in Zone C. Direct current (DC) straight
polarity is used for plasma cutting, as shown in the
illustration.
Zone A channels a secondary gas that cools the
torch. This gas also assists the high velocity plasma
gas in blowing the molten metal out of the cut allow-
ing for a fast, slag - free cut.
B. Gas Distribution
The single gas used is internally split into plasma
and secondary gases.
The plasma gas flows into the torch through the
negative lead, through the starter cartridge, around
the electrode, and out through the tip orifice.
The secondary gas flows down around the outside
of the torch starter cartridge, and out between the
tip and shield cup around the plasma arc.
C. Pilot Arc
When the torch is started a pilot arc is established
between the electrode and cutting tip. This pilot arc
creates a path for the main arc to transfer to the work.
D. Main Cutting Arc
DC power is also used for the main cutting arc. The
negative output is connected to the torch electrode
through the torch lead. The positive output is con-
0-5428
nected to the workpiece via the work cable and to
the torch through a pilot wire.
E. Parts - In - Place (PIP)
The torch includes a 'Parts - In - Place' (PIP) circuit.
When the shield cup is properly installed, it closes
a switch. The torch will not operate if this switch is
open.
To ATC
To ATC
To ATC
Parts - In - Place Circuit Diagram for Machine Torch
To Control
Cable Wiring
A-02997
Parts - In - Place Circuit Diagram for Hand Torch
INTRODUCTION
CUTMASTER A60
Remote Pendant
PIP Switch
Shield Cup
CNC Start
PIP Switch
Shield Cup
Automation Torch
PIP Switch
Shield Cup
Torch Switch
Torch Trigger
PIP Switch
Shield Cup
2T-3

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Cutmaster a40

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