........... . SPARE PARTS LIST A6 TFD1/TFD2/TGD1 .
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WARNING ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANUFACTURERS’ HAZARD DATA. ELECTRIC SHOCK - - Can kill Install and earth the welding unit in accordance with applicable standards. Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
SAFETY Users of ESAB automatic welding machines have ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. The following recommendations should be observed in addition to the standard regulations that apply to the work place.
TECHNICAL DESCRIPTION The A6 TFD1 automatik welding machine is mounted on a tractor unit and intended for DC or AC submerged- -arc welding of butt and fillet welds. The A6 TFD2 automatik welding machine with two welding heads is mounted on a tractor unit and intended for DC or AC submerged- -arc welding of butt and fillet welds.
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Final reduction ratio 64:15 Sprocket ratio 8. Wire feed motor, A6 VEC (see instructions 333 533- -003) Wire feed motor with reduction gear 42 V (A6 TFD1/A6 TFD2) Motor speed 4000 rpm Gear ratio 156,1 Wire feed motor with reduction gear...
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Extra accessories for the A6 TFD1 A6 TFD2 and A6 TGD1 Ordering no. Fine wire straightener (not for the A6 TFD2) 332 565- -880 when accurate wire straightening is required for single wire not exceeding 2.5 mm diameter Guide wheel bogey (not for the A6 TFD2)
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334 299- -880 consisting of a wire feed unit for an A6 SFD1 for conversion of an existing A6 TFD1 automatic welding machine to MIG/MAG- -welding (wire diameter 1.0 - - 3.2 mm) Extra accessories for the A6 TFD2 (submerged- -arc welding)
5. Connection instructions, see page 17. DC welding: Connect control cable (08) for A6 TFD1 resp. (15) for A6 TGD1 between the weld- ing power source and the PEG1 control box. Connect the welding current lead carrying a cable lug (07) resp. (08) between the...
(This applies only to submerged -arc weld- ing). Filling with flux (A6 TFD1 and A6 TFD2) 1. Close the valve on the flux hopper 2. Remove the separating cyclone of the flux recovery unit, if fitted. Fill the hopper with flux, which must be dry 3.
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Conversion of the A6 TFD1 (submerged- -arc welding) to MIG/MAG- -welding 1. Replace the wire feed gear motor unit. 2. Make the necessary changes to the PEG 1 control unit as described in the PEG1 instruc- tion manual. Operating instructions for the PEG1 control box 1.
MAINTENANCE PEG1 control box, see instruction manual 333 470- -001. A6 VEC wire feed motor, see instruction manual 333 533- -003. Daily Clean dust and welding residue away from the moving parts of the machine. Check that all hoses and electrical connections are undamaged and correctly connected. Check that all screws and bolted joints are tight.
TROUBLESHOOTING Equipment Manual for control box PEG1, order no. 333 470-001. Manual for motor with gear A6 VEC, order no. 333 533-003. Check that the welding power supply is connected for the correct mains supply voltage that all three phases are live (phase sequence is immaterial) that all welding cables and connections are undamaged that all controls are correctly set that the mains power supply is disconnected before repairs are done...
SPARE PARTS LIST A6 TFD1/TFD2/TGD1 Edition 9612 Spare parts are to be ordered through the nearest ESAB agency as per the list on the back of the cover. Kindly indicate type of unit, serial number, denominations and ordering numbers according to the spare parts list.
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Reservdelsförteckning - - Spare parts list - - Ersatzteilverzeichnis - - Liste de pècees détachèes Component designation Item Orderingno. Denomination Remarks in the circuit diagram 334 190- -880 Automatic welding A6 TFD1 machine 147 649--881 Flux hopper compl. 148 487--880 Holder 334 294--001 Attachment 334 707--880 Wire support 145 063--906...
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Reservdelsförteckning - - Spare parts list - - Ersatzteilverzeichnis - - Liste de pècees détachèes - - 21 - - s334190...
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Reservdelsförteckning - - Spare parts list - - Ersatzteilverzeichnis - - Liste de pècees détachèes Component designation Item Orderingno. Denomination Remarks in the circuit diagram 334 191- -880 Automatic welding A6 TFD2 machine 333 001--910 Control box 333 001--901 Control box Screw B8x9.5 153 872--880...
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Reservdelsförteckning - - Spare parts list - - Ersatzteilverzeichnis - - Liste de pècees détachèes - - 23 - - s334191...
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Reservdelsförteckning - - Spare parts list - - Ersatzteilverzeichnis - - Liste de pècees détachèes Component designation Item Orderingno. Denomination Remarks in the circuit diagram 0409 536--01 Clamp 0409 536--03 Clamp 334 191- -881 Automatic welding A6 TFD2 machine 333 001--910 Control box 333 001--905 Control box...
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Reservdelsförteckning - - Spare parts list - - Ersatzteilverzeichnis - - Liste de pècees détachèes - - 25 - - s334191...
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Reservdelsförteckning - - Spare parts list - - Ersatzteilverzeichnis - - Liste de pècees détachèes Component designation Item Orderingno. Denomination Remarks in the circuit diagram Screw M6x25 Washer D12/6.4x1.5 0409 536--01 Clamp 0409 536--03 Clamp - - 26 - - s334191...
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Reservdelsförteckning - - Spare parts list - - Ersatzteilverzeichnis - - Liste de pècees détachèes - - 27 - - s334191...
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Reservdelsförteckning - - Spare parts list - - Ersatzteilverzeichnis - - Liste de pècees détachèes Component designation Item Orderingno. Denomination Remarks in the circuit diagram 334 178- -880 Automatic welding ma- A6 TGD1 chine 334 707--880 Wire support 145 063--909 Motor with gear 42 V 147 428--880...
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Reservdelsförteckning - - Spare parts list - - Ersatzteilverzeichnis - - Liste de pècees détachèes - - 29 - - s334178...
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