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This section covers service for the generator set and some engine servicing only. Refer to the Deutz engine workshop
manual for other engine servicing (refer to section 1.1.).
4.1 MAINTENANCE SCHEDULE
Unit
ON/OFF
4.1.1 Daily Maintenance
X
1. Pre-Trip Inspection --- before starting
X
2. Pre-Trip Inspection --- after starting
X
3. Check total time meter
4.1.2 First 400 Hour Maintenance
X
1. Pre-Trip Inspection --- before starting
X
X
2. Change lube oil and filter
X
3. Pre-Trip Inspection --- after starting
X
4. Check total time meter
4.1.3 Every 1000 Hour Maintenance
(Normal Operating Conditions)
X
X
1. Complete 400 Hour Maintenance
X
2. Tighten engine and generator mounting bolts
X
3. Tighten all electrical connections in control box and unit
X
4. Clean air cleaner filter, check hose and connections
X
5. Check V-belt tension
X
6. Check battery charging alternator amperage output
X
7. Clean mechanical fuel lift pump filter (If equipped)
X
8. Change engine lube oil
X
9. Change primary and secondary fuel filters
4.1.4 Every 3000 to 6000 Hour Maintenance
X
X
1. Complete a 400 and 1000 Hour Maintenance
X
2. Clean crankcase breather
X
3. Check starter condition
X
X
4. Check engine compression
X
5. Check and adjust injector nozzles
X
6. Replace V-Belts
X
7. Change Fill-Max oil filter (Optional Item)
SECTION 4
SERVICE
WARNING
Beware of moving V-Belts and belt driven components.
Operation
4-1
Reference
Section
2.2.a
2.2.b
Run 10 min.
2.2.a
4.3.2
2.2.b
Run 10 min.
4.1.2
4.7
Tighten
4.3.5
4.4.2
4.8
Engine Manual
1.4.j
None
4.1.2 & 4.1.3
4.3.7
Engine Manual
Engine Manual
Engine Manual
4.4
None
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