Carrier ASPAS1CCL015 Owner's Manual
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Carrier ASPAS1CCL015 Owner's Manual

Liquid-cooled, prepackaged standby generators
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Owner's Manual
Liquid-cooled, Prepackaged
Standby Generators
Model Number:
ASPAS1CCL015
!
!
Not intended for use in critical life support applications.
ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT
INSTALLATION!!
DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!
This manual should remain with the unit.

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Summary of Contents for Carrier ASPAS1CCL015

  • Page 1 Owner’s Manual Liquid-cooled, Prepackaged Standby Generators Model Number: ASPAS1CCL015 Not intended for use in critical life support applications. ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!! DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY! This manual should remain with the unit.

  • Page 2: Introduction

    INTRODUCTION Thank you for purchasing a Carrier home standby generator system. Every effort was expended to make sure that the information and instructions in this manual are both accurate and current at the time the manual was writ- ten. However, the manufacturer reserves the right to change, alter or otherwise improve this product(s) at any time without prior notice.

  • Page 3: Table Of Contents

    INTRODUCTION ...IFC SAFETY RULES ...2 Section 1 — GENERAL INFORMATION...4 Generator ...4 Transfer Switch ...4 Automatic System Operation ...4 Generator AC Connection Systems...4 Main Circuit Breaker ...4 Generator Fuel System ...5 Engine Protective Devices ...5 Unpacking ...6 Lifting the Generator ...6 1.10 Specifications ...6 1.11 Fuel Consumption ...7 1.12 Reconfiguring the Fuel System ...7...

  • Page 4: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS Carrier Liquid-cooled 15 kW Generators SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation be copied and posted in potential hazard areas. Safety should be stressed to all operators, potential operators, and service and repair technicians for this equipment. SAVE THESE INSTRUCTIONS –...

  • Page 5: Explosion Hazards

    place before operating the generator. If work must be done around an operating unit, stand on an insulated, dry surface to reduce shock hazard. • Do not handle any kind of electrical device while standing in water, while barefoot, or while hands or feet are wet. DANGEROUS ELECTRICAL SHOCK MAY RESULT.

  • Page 6: Section 1 - General Information

    120 and/or 240 volts, single phase loads. These models are available. They are rated as follows: Model ASPAS1CCL015: Provides 15,000 watts (15 kW) of single phase power. If this generator is used to power electrical...

  • Page 7: Generator Fuel System

    GENERATOR FUEL SYSTEM The generator has been factory tested and adjusted using a natural gas fuel system. If propane (LP requirements) gas is preferred, refer to Section 1.12. Recommended fuels should have a Btu content of at least 1,000 Btus per cubic foot for natural gas and at least 2,520 Btus per cubic foot for LP gas.

  • Page 8: Unpacking

    M1 M1 M1 M1 M1 M1 CR37 CR41 2002 GENERAC POWER SYSTEMS, ASSY #076009A *Rated power of generator is subject to and limit- ed by such factors as ambient temperature, alti- tude, engine condition, and other factors. Engine power will decrease about 3% for each 1000 feet above 3000 feet and will decrease an additional 1.5% for each 10°F above 77°F .

  • Page 9: Engine Specifications

    1.10.2 ENGINE SPECIFICATIONS Make...Mitsubishi Displacement ...92 inches Cylinder Arrangement...4, in-line Valve Arrangement...Overhead Cam Firing Order...1-3-4-2 Number of Main Bearings...5 Compression Ratio ...9 to 1 No. of Teeth on Flywheel ...104 Ignition Timing at 1800 rpm ...35 degrees BTDC Spark Plug Gap ...0.020-0.025 inch Recommended Spark Plugs Champion ...RN11YC4 Oil Pressure...30-50 psi...

  • Page 10: Engine Oil Recommendations

    Section 2 — Installation Carrier Liquid-cooled 15 kW Generators 1.14 ENGINE OIL RECOMMENDATIONS The unit has been filled with 15W-40 engine oil at the factory. Use a high-quality detergent oil classified “For Service SJ or latest available.” Detergent oils keep the engine cleaner and reduce carbon deposits.

  • Page 11: Generator Location

    NOTE: It is essential to use the latest version of any stan- dard to ensure correct and current information. • NFPA STATIONARY ENGINES AND GAS TURBINES. • NFPA No. 76A, ESSENTIAL ELECTRICAL SYS- TEMS FOR HEALTH CARE FACILITIES. • NFPA No. 220, STANDARD TYPES OF BUILDING CONSTRUCTION •...

  • Page 12: Emergency Circuit Isolation Method

    Section 2 — Installation Carrier Liquid-cooled 15 kW Generators EMERGENCY CIRCUIT ISOLATION METHOD This prevents overloading the generator by keeping electrical loads below the wattage/amperage capacity of the generator. If the generator is powering only crit- ical loads, within the wattage/amperage capacity, dur- ing utility power outages, consider using the emer- gency circuit isolation method.

  • Page 13: Battery Installation

    2.10 BATTERY INSTALLATION DANGER Standby generators installed with automatic transfer switches will crank and start automati- cally when NORMAL (UTILITY) source voltage is removed or is below an acceptable preset level. To prevent such automatic start-up and possible injury to personnel, do not connect battery cables until the NORMAL source voltage at the transfer switch is correct and the system is ready to be put into operation.

  • Page 14: Section 3 - Operation

    Section 3 — Operation Carrier Liquid-cooled 15 kW Generators Before starting the generator for the first time, the installer must complete the following procedures. For follow-up maintenance information and/or service intervals, please refer to Section 4, “Maintenance.” 2.11.2 TRANSFER SWITCH If this generator is used to supply power to any elec- trical system normally powered by an electric utility, the National Electrical Code requires that a transfer...

  • Page 15: Manual Transfer And Startup

    3.1.2 FAULT INDICATOR LAMP The lamp goes ON when one or more of the following engine faults occurs and when engine shuts down. • Low oil pressure • High coolant temperature • Low coolant level 3.1.3 15 AMP FUSE The fuse protects the control console’s DC control circuit against electrical overload.

  • Page 16: Section 4 - Maintenance

    Section 4 — Maintenance Carrier Liquid-cooled 15 kW Generators MAINTENANCE PERFORMED BY AUTHORIZED SERVICE FACILITIES A. EVERY THREE MONTHS 1.Check battery state of charge and condition. 2.Inspect and test fuel system. 3.Check transfer switch. 4.Inspect exhaust system. 5.Check engine ignition system. 6.Check fan belts.

  • Page 17: Maintenance Owner/Operator Can Perform

    4.4.2 BATTERY FLUID Check battery electrolyte fluid at least once a month. Fluid should cover separators in all battery cells. If fluid level is low, add distilled water to cover tops of separators. DO NOT USE TAP WATER IN BATTERY. 4.4.3 ENGINE COOLANT Check coolant level in coolant recovery bottle.

  • Page 18: Miscellaneous Maintenance

    Section 4 — Maintenance Carrier Liquid-cooled 15 kW Generators Figure 4.2 - Oil Filter After refilling the crankcase with oil, always check oil level on dipstick. NEVER OPERATE ENGINE WITH OIL BELOW THE DIPSTICK “ADD” MARK. 7. Start engine and check for oil leaks. 4.5.11 CHANGING THE ENGINE AIR CLEANER To replace the engine air cleaner, (part number 059402), simply remove the air cleaner cover and...

  • Page 19: Battery Maintenance

    Once each year, have the generator cleaned and inspected by a dealer. That dealer will use dry, low pressure air to clean internal windings. Parts inside the control console should be cleaned and inspected at this time as well. Finally, have the insulation resistance of stator and rotor windings checked.

  • Page 20: Scheduled Maintenance

    Section 4 — Maintenance Carrier Liquid-cooled 15 kW Generators SCHEDULED MAINTENANCE The following is a recommended maintenance schedule for small standby and residential generator sets. The established intervals in the schedule are the maximum recommended when the unit is used in an average service application.
  • Page 21 Maintenance Level 1 Tasks Recom- mended to be done monthly/ 10 hrs. 1. Disable the unit from operating per the first page warning. 2. Check the engine oil level. Adjust as necessary. 3. Check the engine coolant level. Adjust as necessary. 4.
  • Page 22 Section 4 — Maintenance Carrier Liquid-cooled 15 kW Generators Maintenance Level 1 Tasks Recom- mended to be done monthly/ 10 hrs. 13. Initiate an automatic start and transfer of the unit to site load and exercise it for at least 1 hour looking for leaks, loose connections or components, and abnormal operating...

  • Page 23: Section 5 - Troubleshooting

    TROUBLESHOOTING POINTS PROBLEM Engine won’t crank. Engine cranks but won't start Engine starts hard, runs rough. Engine starts then shuts down. AUTO/OFF/MANUAL Switch at OFF, engine continues to run No AC output from generator. Under normal operating conditions, if repair of generator set or replacement of any parts is necessary dur- ing the warranty period, you must contact a dealer.

  • Page 24: Section 6 - Notes

    Section 6 - Notes Carrier Liquid-cooled 15 kW Generators 22 Carrier...

  • Page 25: Section 7 - Installation

    Section 7 - Installation Diagram Carrier Liquid-cooled 15 kW Generators Drawing No. 0E1533-B Carrier 23...

  • Page 26: Section 8 - Electrical Data

    Section 8 - Electrical Data Carrier Liquid-cooled 15 kW Generators Wiring Diagram — Control Panel —Drawing No. 0F5243 BLACK BLACK BLACK 24 Carrier...
  • Page 27 Section 8 - Electrical Data Carrier Liquid-cooled 15 kW Generators Electrical Schematic — Control Panel — Drawing No. 0F5244 BLACK BLACK BLUE BLUE Carrier 25...
  • Page 28 Section 8 - Electrical Data Carrier Liquid-cooled 15 kW Generators Wiring Diagram — 1.5L Engine — Drawing No. 0E0343-B CONTROL PANEL CONNECTION LEGEND CC - CONTROL CONTACTOR DIS - DISTRIBUTOR DCA - DC ALTERNATOR FS - FUEL SOLENOID GRD - GROUND LOS - LOW OIL PRESSURE SWITCH SM - STARTER MOTOR WTS - WATER TEMPERATURE SWITCH...
  • Page 29 Electrical Schematic — 1.5L Engine — Drawing No. 0A7182-C ACTUATOR CONNECTOR Section 8 - Electrical Data Carrier Liquid-cooled 15 kW Generators DC-A 12V BATTERY BLACK LEGEND CC - CONTROL CONTACTOR DCA - DC ALTERNATOR FS - FUEL SOLENOID GRD - GROUND ISC - IGNITION SYSTEM CONTACT LOS - LOW OIL SWITCH SM - STARTER MOTOR...

  • Page 30: Parts Lists

    ITEM PART NO. QTY. 098290 098941A 098958A 098942A 098225 043146 022097 084543A 098783 037398 0E1326 0A7106 074031 029333A 022507 022473 064526 0E1694 DESCRIPTION ASM MOTOR STEPPER HOUSING GOVERNOR CONNECTOR CONNECTOR INTERFACE ASSEMBLY COVER CONNECTOR HOUSING SCREW FHM #2 X 5/8 SELF TAP SCREW HHC M6-1.0 X 10 G8.8 WASHER LOCK M6-1/4 SCREW PHM M3-0.5 X 12MM...
  • Page 31 ITEM PART NO. QTY. 0D8656 027482 070936 070936C 039253 022145 022129 045771 071956 051730 021991 0D9335 0D9336 0C2454 047411 022097 022473 055414 049813 026850 0A1694 DESCRIPTION BASE MOUNTING 1.5L STNRD & ACSTC WASHER SHAKEPROOF EXT 5/16 STL DAMPENER VIBRATION VIB. ISO. 70-75 DURO SCREW HHC M8-1.25 X 20 G8.8 WASHER FLAT 5/16 ZINC WASHER LOCK M8-5/16...
  • Page 32 30 Carrier...
  • Page 34 32 Carrier...
  • Page 35 Carrier 33...
  • Page 37 ITEM PART NO. QTY. DESCRIPTION 0A4531 ENGINE-1.5L 022473 WASHER FLAT 1/4 ZINC 057822 CLAMP HOSE #8 .53-1.00 0A45310258 GASKET-EXHAUST MANIFOLD 0A4355 MANIFOLD-EXHAUST 0E2632 HEAT SHIELD EXH 1.5L 022097 WASHER LOCK M6-1/4 022507 SCREW HHC 1/4-20 X 1/2 G5 052212 SCREW HHC M10-1.25 X 25 G8.8 046526 WASHER-LOCK-M10 022131...
  • Page 39 ITEM PART NO. QTY. 0D8657 0A5734 0A6237 0A6238 047290A 065852 0A2111 099502 083709 052250 0A7275 022097 035461 022473 0E0726 076749 17 * 075443 056892 0A6284 0A6258 029032 031669 060035 022127 046627 0C7649 0C2454 * FAN GUARD KIT 0E3596 (NOT USED WITH LEVEL ONE GUARDING) DESCRIPTION SUPPORT RADIATOR 1.5L MITSU RADIATOR 1.5L...
  • Page 40 38 Carrier...
  • Page 41 Carrier 39...
  • Page 42 40 Carrier...
  • Page 43 Carrier 41...
  • Page 44 ITEM PART NO. QTY. 077483 038804D 038805B 0742600131 022131 046526 052213 075763 0D8668 050331A 050331 0C2454 025507 027482 DESCRIPTION BATT 12VDC 75-AH 26 (NOT INCLUDED) CABLE BATT RED #4 X 20.00 CABLE BATT BLK #4 X 23.00 ASSY,WIRE#16 RED 1.6 WASHER FLAT 3/8 ZINC WASHER LOCK M10 SCREW HHC M10-1.25 X 20 G8.8...
  • Page 45 ITEM PART NO. QTY. 0A4355 0E2844 036434 036449 0E0109 0C1318 0D8657 0E0170 0D9437 060366 039253 022145 022129 045771 0A8974 027837 DESCRIPTION MANIFOLD EXHAUST 1.5L NIPPLE TOE 1.5NPTX5.5 BLK IRON BOLT U 5/16-18 X 2.09 SADDLE 2 INCH PIPE,EXHAUST 1.5L STNDRD&ACSTC FLEX PIPE EXHAUST SUPPORT, RADIATOR 1.5L MITSU BLANKET, EXHAUST 1.5L MITSU...

  • Page 46: Section 10 - Warranty

    Owner’s Manual. For warranty purposes, Generac recommends that you retain all receipts covering maintenance on your engine. However, Generac cannot deny warranty solely due to the lack of receipts or for your failure to ensure the completion of all scheduled maintenance.

  • Page 47: Emission Control System Warranty

    Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. Generac shall not be held liable hereunder for failures of any warranted parts of a Generac engine caused by the use of such an unapproved, add-on, modified, counterfeit and/or “grey market”...
  • Page 48 Section 10 – Warranty Carrier Liquid-cooled 15 kW Generators CARRIER "TWO YEAR" LIMITED WARRANTY FOR "PREPACKAGED EMERGENCY AUTOMATIC STANDBY GENERATORS" For a period of two years from the date of original sale, Carrier warrants that its generator will be free from defects in material and workmanship for the items and period set forth below.

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