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Summary of Contents for Jolly Mec Arte Acciaio
- Page 1 18 kW and 23 kW HEATING STOVE I N S T A L L A T I O N , U S E A N D MAINTENANCE MANUAL To be kept by the purchaser Arte Acciaio Arte Maiolica Techna Pellet fired stove with boiler...
- Page 2 Dear Customer, thank you for having chosen to heat and save with a Jolly Mec product. Please carefully read and keep this sheet before using the equipment. This sheet provides necessary information and suggestions on how to correctly install, use, clean and maintain the product.
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Page 3: Table Of Contents
TABLE OF CONTENTS CHAP.01 PREMISES........................... 4 01.1 WARNINGS ..............................4 01.2 SYMBOLOGY ............................... 5 01.3 APPLIED STANDARDS ..........................5 01.4 USE AND STORING OF THE INSTALLATION AND MAINTENANCE MANUAL ........7 01.5 WARRANTY AND MANUFACTURER’S LIABILITY ..................7 CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS .............. 8 02.1 GENERAL CONSIDERATIONS ........................ -
Page 4: Chap.01 Premises
CHAP.01 PREMISES 01.1 WARNINGS • Familiarity and compliance with the instructions given in this manual will ensure quick installation and correct use of the appliance. • Read the manual attentively before commencing installation, and be certain to follow the directions it contains, otherwise the war- ranty could be invalidated and the performance and safety of the appliance jeopardized. • The installation manual is an integral part of the product and must be given to the user. • It must be kept in a safe place and consulted carefully, as all of the warnings provide important information on safety during instal- lation, use and maintenance. • Incorrect installation of the appliance could cause damage and injury to people or animals, for which the manufacture cannot not be held liable. • Installation shall be performed by qualified operators in accordance with the regulations in force in the Country of installation. • The manufacturer declines any contractual or non-contractual liability for damages caused by errors in installation or use of the appliance or failure to follow the instructions contained in this manual. • All rights on the reproduction of this technical manual are owned by Jolly Mec Caminetti S.p.A. The descriptions and illustrations provided in the following publication are not binding. • reserves the right to make any modifications that may be deemed appropriate. • Jolly Mec Caminetti S.p.A This manual cannot be given to third parties for perusal without the written permission of • Jolly Mec Caminetti S.p.A • The technical directions for installation contained in this manual should be considered as basic requirements. Regulations in some countries may be more restrictive; in this instance, comply fully with the regulations prevailing in the country of installation (all laws and local bylaws must be observed when installing and using the appliance, including those referring to national and European standards). -
Page 5: Symbology
This point is particularly important. An important point regarding behaviour for preventing injury and damage to DANGER: materials is expressed. 01.3 APPLIED STANDARDS All JOLLY MEC products are constructed according to the following directives: European construction products regulation. • EU 305/2011 Machines. •... - Page 6 Domestic and similar gas systems powered by the distribution mains. • EN 7129 • UNI 10412-2 Hot water heating system - Safety requirements - Specific requirements for systems with domestic type heating devices powered by solid fuel with built-in stove, with total fire power not over 35 kW. Heat generators operating with wood or other solid bio fuels - Installation requirements •...
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Page 7: Use And Storing Of The Installation And Maintenance Manual
WARRANTY AND MANUFACTURER’S LIABILITY Warranty terms are indicated in the enclosed card SM081. Upon the delivery of this manual, Jolly Mec S.p.A. cannot be held liable, whether civil or criminal, for accidents due to partial or total non-compliance with the specifications herein contained. -
Page 8: Chap.02 Accident Prevention / Safety Regulations
CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS 02.1 GENERAL CONSIDERATIONS • The manual refers to essential aspects of the directives, regulations and dispositions on using the machine, summarising its most significant points. • General legal regulations and mandatory rules regarding injury prevention and environmental protection must be observed. -
Page 9: Safety Regulations For Extraordinary Maintenance And Installation
• The appliance must always be started up with the firebox empty, without pellets and without unburned fuel from previous use. • Do not attempt to ignite the fuel with inflammable liquids or solids; the stove must ignite automatically via the electrical components installed onboard. -
Page 10: Equipment For Operators And Maintenance Personnel
RESIDUAL RISKS Though JOLLY MEC CAMINETTI S.p.A. does everything within its power to produce its systems with the greatest competence regarding safety and consulting all the directives, laws, and regulations available, there are still, if minor, some residual risks during the phases of: •... -
Page 11: Chap.03 Handling And Transport
CHAP.03 HANDLING AND TRANSPORT 03.1 RECEIVING GOODS The machine is delivered on a pallet, packed in a wooden cage with a cellophane hood. when receiving merchandise, check that: • all packaging is intact • all of the merchandise indicated on the delivery bill has actually been delivered •... -
Page 12: Chap.04 Ecological Regulations
CHAP.04 ECOLOGICAL REGULATIONS 04.1 WASTE MATERIALS AND THEIR DISPOSAL Spare parts replaced during the machine’s product life are to be considered waste and must be taken to special collection centres or entrusted to authorised disposal centres. Ashes must be placed in a metal container with a sealed lid. The closed container must be placed on a non-combustible base and kept away from combustible materials until all the embers have been extinguished. -
Page 13: Chap.05 Description
It works with forced draught, with a combustion fan for pellets and an 80 mm diameter Arte Acciaio exhaust pipe located on the rear of the stove. Pellets are feed from the bottom, directly in the basket through a double auger driven by gear motors. - Page 14 Standard Heat stove cladding includes the following components with the relevant variations for the three available models: • Painted steel top (Mod. Techna) or enamelled majolica (Mod. Arte Acciaio and Arte Maiolica) • Painted front grid • Painted steel sides (Mod. Techna and Arte Acciaio) or enamelled majolica (Mod. Arte Maiolica) •...
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Page 15: Product Identification
05.2 PRODUCT IDENTIFICATION It is COMPULSORY to indicate the product MODEL, the LOT number and SERIAL NUMBER in all communications with the Manufacturer. Identification numbers are printed on the adhesive plate located on the back of the stove as illustrated. Stove performance values measured during inspection tests according to the indicated reference and EC markings are also included on the plate. -
Page 16: Chap.06 Technical Data
CHAP.06 TECHNICAL DATA 06.1 HOMOLOGATION Technical specifications resulting from laboratory tests conducted according to EN 14785:2006 test methods at the CERTIFICATION institute. Description Arte Acciaio Arte Acciaio Arte Maiolica Arte Maiolica Techna Techna 18 kW 23 kW Burnt heat output... -
Page 17: Recommended Fuels
Jolly Mec Caminetti S.p.A strongly recommends the use of the same type of pellets used during first start-up, i.e. when the settings and calibrations were made to suit the loaded combustible materials. Continuous switching of types and qualities of combustible materials will require continuous adjustments to settings by the Technical Assistance Centre, which can not be endorsed by the Manufacturer. -
Page 18: Components
06.3 COMPONENTS The stove is delivered in a dust-proof cellophane hood secured in a wooden crate and with the following additional components: • Installation, use and maintenance manual • Use and maintenance accessories (see CHAP.08.6 - ORDINARY MAINTENANCE). • Power cord to connect the stove to the mains. •... -
Page 19: Optionals
06.4 OPTIONALS Automatic closing box for external air passageway: Insect- proof grate 230 x 230 mm: Installed on the external air passageway, it only allows for air Installed on the exterior of the comburent air intake, it prevents intake when actually necessary, closing the cold air passage insect entrance within the home. The mesh must be periodically when the generator is not running to thus avoid cooling the cleaned since dust, pollen or humidity can obstruct air passage installation room... -
Page 20: Dimensions
06.5 DIMENSIONS All measurements are in mm. Arte Acciaio Arte Maiolica Techna 1180 1178 1180 Arte Acciaio Arte Maiolica Techna... -
Page 21: Chap.07 Positioning And Connections For The Installer
At the end of installation, accurately clean the heating system to eliminate all work residue. Dirt deposits can cause hydraulic components installed on the device such as the water circulator, anti-condensation valve, automatic air breather valve and safety valve to malfunction. Maintenance for problems due to these faults is not covered by the Jolly Mec warranty. -
Page 22: Flue Or Fume Exhaust System
07.2 FLUE OR FUME EXHAUST SYSTEM The flue or fume exhaust system is a fundamental element for the proper functioning of the stove and must comply with the requirements of The Building Regulations Part J and with the following general standards: EN1856-1 Chimneys. - Page 23 Datum for horizontal measurments Datum for 150 mm vertical max. measurments Regulated building Adjacent building The datum for vertical measurments is the point of discharge of the flue, or 150 mm above the insulation, whichever is the lower Point Where flue passes through Clearances to flue outlet weather surface (Notes 1, 2) At or within 600 mm of the ridge At least 600 mm above the ridge...
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Page 24: Installation Room Ventilation
Jolly Mec allows the ducting system at the input of the combustion air within and not over the following limits: the length can’t be longer that 1000 mm, the diameter has to have at least the same section of the stove/boiler connection, it is possible only one 90°... -
Page 25: Electric Connections
07.4 ELECTRIC CONNECTIONS Connect the 230Vac 50Hz line with the proper cable with plug, supplied with the appliance, which powers up the control unit and all the appliance’s electrical components. The stove is fitted with a current socket with fuse, a spare fuse in the drawer and a mains switch. In the event that the control unit does not switch on, even after turning the switch to “I”... -
Page 26: Control Unit Electrical Wiring Diagram
07.5 CONTROL UNIT ELECTRICAL WIRING DIAGRAM WARNING Electrical connections must be carried out by skilled personnel according to the regulations in force (2014/30/UE and 2014/35/UE). BLUE WHITE NERO BLACK GREY GREY PINK PINK BLUE BROWN ORANGE ORANGE BROWN BLUE YELLOW YELLOW GREEN GREEN... - Page 27 NOTE The representation of the components is approximate, but they can change in terms of shape. BLUE BLUE YELLOW/GREEN BROWN BROWN BLUE BLUE BLACK GREY VIOLET PINK WHITE GREY BLUE BROWN BLACK BLACK...
- Page 28 Following is a list of electrical components illustrated in the layout on the previous page TABLE OF COMPONENTS POSITION CODE DESCRIPTION TLC/6 Remote control QUA/PELLET/2 Electronic card PRESA/1 Mains socket CAVO/14 Mains Cable RESISTENZA/6 Resistance of ignition MOTOR/4 Mechanical cleaner POM/RS25/7-3PRH6 Water circulator DEVIATRICE/1...
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Page 29: Hydraulic Kit
07.6 HYDRAULIC KIT The water heating stove comes with a standard pre-installed hydraulic kit without domestic hot water production (DHW) or, by choice for the 23 kW version, with DHW production. Fig. 1 illustrates hydraulic kit components without DHW production while Fig. 2 illustrates the one with DHW production. -
Page 30: External Probe Socket Unit
• High Efficiency circulator The heating stove is fitted with a high-efficiency circulator that generates low energy consumptions with an energy saving of about 60% compared to a traditional circulator. The heater system engineer can choose from two operating modes: • Constant pressure mode •... -
Page 31: System Configurations
OFF, We recommend using the Jolly Mec thermostat module as the room temperature probe, connecting it to the device back panel. With the ALARM ON and ALARM MEMORY, a parallel thermostat module, all appliance functions can be fully controlled source can be enabled. - Page 32 CONFIGURATION 2 – DHW - Heating functions in configuration 2 are identical to configuration 1. In configuration 2, the standard hydraulic kit must be installed to produce domestic hot water. With the DHW request, the diverter valve (installed in the hydraulic kit) diverts stove heating water flow to the plate exchanger to produce domestic hot water.
- Page 33 CONFIGURATION 4 – DHW + Zone Module - Configuration 4 includes all the functions described for Configurations 1 and 2 with the addition of the ZONE MODULE to manage systems divided in zones. A maximum of four modules can be installed and four zones can be connected to each, thus a maximum of sixteen zones.
- Page 34 At the end of installation, accurately clean the heating system to eliminate all work residue. Dirt deposits can cause hydraulic components installed on the device such as the water circulator, anti-condensation valve, automatic air breather valve and safety valve to malfunction. Maintenance for problems due to these faults are not covered by the Jolly Mec warranty.
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Page 35: Chap.08 Use And Maintenance For The User
ROOM PROBE in the remote or standard installed at the back of the appliance, that can be prolonged to the installation room in a more appropriate position to correctly measure room temperature. The Jolly Mec thermostat module can also be used as a room probe. -
Page 36: Appliance Start And Use
80°C, turning back off at 75°C. For this reason, any system zone valves must be adequately controlled to permit water circulation with room temperature. For this purpose, the Jolly Mec ZONE MODULE (available separately) resolves the problem of alarms due to stove water overheating when zone valves are closed. -
Page 37: Safety Thermostat With Manual Reset
08.4 SAFETY THERMOSTAT WITH MANUAL RESET Two safety thermostats are installed on the appliance to read pellet burner and circulating water temperature and trigger to turn off the appliance when the relevant temperatures are faulty. The safety thermostats can shutdown the appliance when, for example, the burner overheats, triggering the pellet thermostat, or when there is no water circulation in the stove, triggering the water temperature thermostat. -
Page 38: Tips For The User
08.5 TIPS FOR THE USER • If condensation appears inside the stove, the causes could be: The heat pump is set too low (recommended minimum threshold 60°- 65°) Poor draught by the flue (clean the flue) Insufficient comburent air (check comburent air conduit) •... -
Page 39: Ordinary Maintenance (By The Costumer)
Cleaning brush Flue cleaning brush Heat proof glove To facilitate and improve stove cleaning, use an ash vacuum (not supplied with the stove but available separately at Jolly Mec dealers and/or service centres). • ORDINARY CLEANING CLEAN ONCE A WEEK OR AT LEAST EVERY 100 WORKING HOURS. - Page 40 Brazier removal for cleaning: To remove the brazier from its housing, with the combustion chamber door open, simply lift it vertically and remove it (F 7-9). Once removed, eliminate residue deposited in the basket by overturning it and remove any encrustations, by shaking the basket and hitting internal walls.
- Page 41 Ash pan removal and cleaning: . 19 . 20 With the combustion chamber door open, pull the ash pan door towards you, unscrew and remove both lock handles and pull the pan to remove it (F . 19-22). Once removed, empty and clean the pan using the supplied brush. Accurately remove ash deposit on chutes in the fume pass in the pan (F .
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Page 42: Scheduled Preventive Maintenance
We wish to remind you that the Extraordinary Maintenance to be carried out on this type of product must be done obligatorily every year by qualified maintenance personnel, in order to maintain its functionality, efficiency and comfort. For any further queries you may have, we invite you to contact the authorised Jolly Mec Technical Assistance Centre through your retailer. Scheduled maintenance must include: •... -
Page 43: Chap.09 Fault Diagnosis And Troubleshooting
09.1 PROBLEMS WARNING In accordance with the laws in force on safety for electrical appliances, a Jolly Mec Technical Assistance Centre or qualified personnel must obligatorily be contacted for all installation, maintenance or interventions that require access to electrical parts. -
Page 44: Alarm Messages
09.2 ALARM MESSAGES Following is an overview on appliance alarms linked to the probable causes and some potential solutions. If an alarm occurs with a certain frequency, contact the Jolly Mec Technical Assistance Centre . Alarm code Alarm test Alarm cause Main solution •... - Page 45 Alarm code Alarm test Alarm cause Main solution • Water probe broken or incorrectly wired. • Make sure the two probe wires are correctly AL09 H2OPROBE inserted in the terminal. There are no mandatory FAILURE connection directions for NH O terminals •...
- Page 46 Alarm code Alarm test Alarm cause Main solution AL25 • The electronic board does not detect low pellet • Check low gear motor operations, starting it from ENCODER gear motor drive. MENU 7 PELLET LOAD. AUGER M1 Each safety alarm shuts down the stove. However, not all alarms indicate actual danger must are just warnings or alerts. For this reason, stove shutdown is not immediate but occurs after the auger empties.
- Page 47 NOTE...
- Page 48 Via S.Giuseppe 2 - 24060 Telgate (Bg) Italy Tel. +39 035.83.59.211 Fax +39 035.83.59.203 www.jolly-mec.it - info@jolly-mec.it...
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