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Summary of Contents for Jolly Mec BRERA
- Page 1 BRERA 20 kW BRERA 24 kW I N S T A L L A T I O N , U S E A N D MAINTENANCE MANUAL To be kept by the purchaser BRERA Pellet operated water heating stove...
- Page 2 Dear Customer, thank you for having chosen to heat and save with a Jolly Mec product. Please carefully read and keep this sheet before using the equipment. This sheet provides necessary information and suggestions on how to correctly install, use, clean and maintain the product.
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Page 3: Table Of Contents
TABLE OF CONTENTS CHAP.01 PREMISES........................... 4 01.1 WARNINGS ..............................4 01.2 SYMBOLOGY ............................... 5 01.3 APPLIED STANDARDS ..........................5 01.4 USE AND STORING OF THE INSTALLATION AND MAINTENANCE MANUAL ......... 6 01.5 MANUFACTURER LIABILITY AND WARRANTY CONDITIONS ..............6 CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS .............. 7 02.1 GENERAL CONSIDERATIONS ........................ -
Page 4: Chap.01 Premises
CHAP.01 PREMISES 01.1 WARNINGS • Familiarity and compliance with the instructions given in this manual will ensure quick installation and correct use of the appliance. • Read the manual attentively before commencing installation, and be certain to follow the directions it contains, otherwise the war- ranty could be invalidated and the performance and safety of the appliance jeopardized. • The installation manual is an integral part of the product and must be given to the user. • It must be kept in a safe place and consulted carefully, as all of the warnings provide important information on safety during instal- lation, use and maintenance. • Incorrect installation of the appliance could cause damage and injury to people or animals, for which the manufacture cannot not be held liable. • Installation shall be performed by qualified operators in accordance with the regulations in force in the Country of installation. • The manufacturer declines any contractual or non-contractual liability for damages caused by errors in installation or use of the appliance or failure to follow the instructions contained in this manual. • All rights on the reproduction of this technical manual are owned by Jolly Mec Caminetti S.p.A. The descriptions and illustrations provided in the following publication are not binding. • reserves the right to make any modifications that may be deemed appropriate. • Jolly Mec Caminetti S.p.A This manual cannot be given to third parties for perusal without the written permission of • Jolly Mec Caminetti S.p.A • The technical directions for installation contained in this manual should be considered as basic requirements. Regulations in some countries may be more restrictive; in this instance, comply fully with the regulations prevailing in the country of installation (all laws and local bylaws must be observed when installing and using the appliance, including those referring to national and European standards). -
Page 5: Symbology
This point is particularly important. An important point regarding behaviour for preventing injury and damage to DANGER: materials is expressed. 01.3 APPLIED STANDARDS All JOLLY MEC products are constructed according to the following directives: European construction products regulation. • EU 305/2011 Machines. •... -
Page 6: Use And Storing Of The Installation And Maintenance Manual
01.5 MANUFACTURER LIABILITY AND WARRANTY CONDITIONS Upon the delivery of this manual, Jolly Mec S.p.A. cannot be held liable, whether civil or criminal, for accidents due to partial or total non-compliance with the specifications herein contained. The manufacturer is especially held harmless from any liability in the following cases: •... -
Page 7: Chap.02 Accident Prevention / Safety Regulations
CHAP.02 ACCIDENT PREVENTION / SAFETY REGULATIONS 02.1 GENERAL CONSIDERATIONS • The manual refers to essential aspects of the directives, regulations and dispositions on using the machine, summarising its most significant points. • General legal regulations and mandatory rules regarding injury prevention and environmental protection must be observed. -
Page 8: Safety Regulations For Extraordinary Maintenance And Installation
• The appliance must always be started up with the firebox empty, without pellets and without unburned fuel from previous use. • Do not attempt to ignite the fuel with inflammable liquids or solids; the stove must ignite automatically via the electrical components installed onboard. -
Page 9: Equipment For Operators And Maintenance Personnel
RESIDUAL RISKS Though JOLLY MEC CAMINETTI S.p.A. does everything within its power to produce its systems with the greatest competence regarding safety and consulting all the directives, laws, and regulations available, there are still, if minor, some residual risks during the phases of: •... -
Page 10: Chap.03 Handling And Transport
CHAP.03 HANDLING AND TRANSPORT 03.1 RECEIVING GOODS The machine is delivered on a pallet, packed in a wooden cage with a cellophane hood. when receiving merchandise, check that: • all packaging is intact • all of the merchandise indicated on the delivery bill has actually been delivered •... -
Page 11: Chap.04 Ecological Regulations
CHAP.04 ECOLOGICAL REGULATIONS 04.1 DISPOSAL OF THE MACHINE Directive 2012/19/UE (waste electrical and electronic equipment - WEEE): information for users. The crossed-out wastebasket symbol on the appliance means that at the end of its useful lifespan, the product must be disposed of separately from ordinary household wastes. The user is responsible for delivering the appliance to an appropriate collection facility at the end of its useful lifespan. Appropriate separate collection to permit recycling, treatment and environmentally compatible disposal helps prevent negative impact on the environment and human health and promotes recycling of the materials making up the product. -
Page 12: Chap.05 Description
Commission as a machine inspection and certification institute, are high performance electronic controlled closed circuit water heating machines with hot water production (for the BRERA 24 kW version only) with the Air or Comfort versions also available, powered with an ECOLOGICAL AND ECONOMIC energy source: wood pellet. -
Page 13: Product Identification
05.2 PRODUCT IDENTIFICATION It is COMPULSORY to indicate the product MODEL, the LOT number and SERIAL NUMBER in all communications with the Manufacturer. Identification numbers are printed on the adhesive plate located on the back of the device as illustrated on the right. Stove performance values measured during inspection tests according to the indicated reference and EC markings are also included on the plate. -
Page 14: Chap.06 Données Techniques
CHAP.06 DONNÉES TECHNIQUES 06.1 HOMOLOGATION Technical specifications resulting from laboratory tests conducted according to EN 14785:2006 test methods at the CERTIFICATION institute. Description BRERA 20 kW BRERA 24 kW Nominal burning output 21,9 25,8 Nominal heat output 20,5 24,0 Reduced heat output... -
Page 15: Recommended Fuels
Jolly Mec Caminetti S.p.A strongly recommends the use of the same type of pellets used during first start-up, i.e. when the settings and calibrations were made to suit the loaded combustible materials. Continuous switching of types and qualities of combustible materials will require continuous adjustments to settings by the Technical Assistance Centre, which can not be endorsed by the Manufacturer. -
Page 16: Components
06.3 COMPONENTS The device is supplied with the following components: • Installation, use and maintenance manual. • Power cord to connect the stove to the mains. • Cladding. • Remote control. Part List: Tube bundle scraper Firebox Combustion chamber grid Ash pan Combustion chamber door Hot air outlet (for Idro+Comfort and Idro+Air versions only) -
Page 17: Dimensions
06.4 DIMENSIONS All measurements are in mm. BRERA 650,5 1283,3... -
Page 18: Chap.07 Positioning And Connections For The Installer
At the end of installation, accurately clean the heating system to eliminate all work residue. Dirt deposits can cause hydraulic components installed on the device such as the water circulator, anti-condensation valve, automatic air breather valve and safety valve to malfunction. Maintenance for problems due to these faults is not covered by the Jolly Mec warranty. - Page 19 - View from the back (main dimensions for the installation of the flue and air intakes. For parts of the hydraulic kit see chapter 07.7) Rear flue gas exhaust Side flue gas exhaust...
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Page 20: Flue Or Fume Exhaust System
07.2 FLUE OR FUME EXHAUST SYSTEM The flue or fume exhaust system is a fundamental element for the proper functioning of the stove and must comply with the following general standards: EN1856-1 Chimneys. Requirements for metal chimneys - Part 1: System chimney products EN1856-2 Chimneys. -
Page 21: Installation Room Ventilation
Jolly Mec allows the ducting system at the input of the combustion air within and not over the following limits: the length can’t be longer that 1000 mm, the diameter has to have at least the same section of the stove/boiler connection, it is possible only one 90°... -
Page 22: Assembly Sequence
07.4 ASSEMBLY SEQUENCE Unpack the stove by removing the cardboard. Take the stove off the pallet and handle it carefully until it gets off the pallet. Mounting the cladding. For assembling the cladding please see the specific annexes (see AD183). For assembling the cladding please see the specific annexes (see AD183). -
Page 23: Electric Connections
07.5 ELECTRIC CONNECTIONS Connect the 230Vac 50Hz line with the proper cable with plug, supplied with the appliance, which powers up the control unit and all the appliance’s electrical components. The device is equipped with a power socket with fuses and a bipolar switch. In the event that the control unit does not switch on, even after turning the switch to I “ONE”, check that the fuses are intact. -
Page 24: Control Unit Electrical Wiring Diagram
07.6 CONTROL UNIT ELECTRICAL WIRING DIAGRAM WARNING I Electrical connections must be carried out by skilled personnel according to the regulations in force (2014/30/ UE and 2014/35/UE). a) Wiring diagram with KIT 1 (IDRO version) Number Description Number Description Radio control Fume temperature sensor Emergency control console / radio antenna for Flue Gas Encoder radio remote control Bulb type safety thermostat... - Page 25 b) Wiring diagram with KIT 2 Number Description Number Description Radio control Bulb type safety thermostat Emergency control console / radio antenna for Fume pressure switch radio remote control Environment Probe / Puffer Probe / Thermostat Electronic card Boiler Water Probe Bipolar switch Pressure sensor Electric power cord with schuko socket External contact Electrical heating element...
- Page 26 c) Wiring diagram with KIT 3 (IDRO version) Number Description Number Description Radio control Bulb type safety thermostat Emergency control console / radio antenna for Fume pressure switch radio remote control Environment Probe / Puffer Probe / Thermostat Electronic card Boiler Water Probe Bipolar switch Pressure sensor Electric power cord with schuko socket External contact Electrical heating element...
- Page 27 d) Wiring diagram with KIT 4 Number Description Number Description Radio control Environment Probe / Puffer Probe / Thermostat Emergency control console / radio antenna for Boiler Water Probe radio remote control Pressure sensor Electronic card External contact Bipolar switch Coaxial Control Electric power cord with schuko socket RC filter Electrical heating element Parallel heating source contact...
- Page 28 e) Wiring diagram with KIT 1 and KIT 3 (IDRO+AIR version) Number Description Fan output for Air / Comfort NOTE In the case of the IDRO + AIR version with KIT 1 or KIT 3, the wiring diagram is identical to that of KIT 1 or KIT 3 with the addition of the fan connected to the AUX1 terminal f) Parallel heating source contact NOTE...
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Page 29: Hydraulic Kit
System feed ½”M System flow ¾”M* System return ¾”M* System load valve WARNING * For the Brera 24 kW products, the installer must install the 1”x ¾” M reduction supplied with the appliance on the delivery and return systems. 2) KIT 2 Hydraulic kit for heating only (IDRO version+COMFORT) Safety valve discharge Ø18mm M... - Page 30 System flow ¾”M* System load valve Domestic hot water outlet recovery unit ½”M WARNING * For the Brera 24 kW products, the installer must install the 1”x ¾” M reduction supplied with the appliance on the delivery and return systems.
- Page 31 • Safety components The safety components are valid for all types of hydraulic kit. Air breather valve Stove water temperature probe and water safety thermostat probe well Safety valve 3 bar Venting Cycle Variable ∆p WARNING In the event of overpressure, the 3 bar safety valve (C) is triggered and intervenes inside the heating circuit. It is advisable to connect the valve to a drain to avoid, in case of intervention, that it discharges openly into the installation room.
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Page 32: System Configurations
07.8 SYSTEM CONFIGURATIONS Different hydraulic system configurations are possible with the device to allow for better operations based on the system solution adopted in the installation phase. This setting must be made by the installer or by the the specialised Technical Service Centre. The available system diagrams are listed below: CONFIGURATION 1 –... - Page 33 CONFIGURATION 5 – Puffer – The appliance is connected to a Puffer (inert heat tank) and not directly to the heating system. PUFFER TEMPERATURE must be set. The ambient probe connected on-board the appliance must be inserted inside the puffer to become the puffer probe (a thermostat that must have a CLEAN CONTACT can also be used.
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Page 34: Versions
CONFIGURATION 7 – Puffer + Boiler – CONFIGURATION 7 is a mix between CONFIGURATION 5 and CONFIGURATION 6, Puffer and Boiler are connected in parallel to the boiler. The functions described in the relevant configurations also apply to CONFIGURATION 7, with the domestic hot water boiler taking precedence. -
Page 35: Chap.08 Use And Maintenance For The User
CHAP.08 USE AND MAINTENANCE FOR THE USER 08.1 APPLIANCE FUNCTIONS The appliance electronically controls pellet combustion and water distribution to utilities. Pellets are taken from the storage tank by the gear motor driven auger and transported directly to the burn pot. The tank is filled through the lid, at the top of the cladding to permit access to the container chute. -
Page 36: Appliance Start And Use
08.3 APPLIANCE START AND USE After professionally installing the room ventilation system, the fume exhaust system, the hydraulic system and electrical system according to the relevant regulations, the specialised Technical Service Center can do the optional Commissioning Service. After the installation of the appliance for the first starting, in order to use the device, fill the tank with high quality pellets as recommended and perform the pellet pre-loading from LOAD PELLET menu (see manual SM116), set the desired temperature values and the output set value (we recommend to select level 3) and to start the device with the power key (see manual SM130), set the desired temperature values and the output set value (we recommend to select level 3) and to start the device with the power key (see manual SM130). -
Page 37: Safety Thermostat With Manual Reset
08.4 SAFETY THERMOSTAT WITH MANUAL RESET A safety thermostat is installed on the appliance to read the temperature of the water circulating in the boiler, and cause the appliance to switch off if the temperature sensor reaches limit values which correspond to the thermostat trigger setting. To restore normal appliance operations following forced shutdown by a thermostat, proceed as follows: 1. -
Page 38: Tips For The User
• Use only original spare parts recommended by the manufacturer. Original spare parts are available through retailers, specialised Tecnical Service Centers, or directly at the head office of Jolly Mec Caminetti S.p.A. • If condensation appears inside the stove, the causes could be: The heat pump is set too low (recommended minimum threshold 60°- 65°) -
Page 39: Ordinary Maintenance (By The Costumer)
08.6 ORDINARY MAINTENANCE (by the costumer) WARNING Before starting any type of cleaning, switch off the main switch and make sure that the appliance is cold. Never restart the stove before completing these operations and correctly reassembling all components. • ORDINARY CLEANING THE INSTRUCTIONS BELOW REGARDING THE TIMING AND METHODS USED FOR THE VARIOUS PARTS TO BE CLEANED MUST BE CAREFULLY FOLLOWED. - Page 40 Scraping the tube bundle To scrape the tube bundle it is necessary to open the door and move the dedicated lever 4 or 5 times to encourage the soot to fall inside the combustion chamber (F . 3). This operation must be carried out with a cold and switched off stove. Stove body cleaning Remove the firebox (as described in point 3. Remove the firebox to clean it) Use a brush to clean the internal walls of the combustion chamber in the FIRE FLECTOR allowing the soot to fall into...
- Page 41 Ash pan removal and cleaning . 10 . 11 With the combustion chamber door open, extract the drawer positioned inside the stove at the bottom (F . 10-11-12). After removing and emptying the drawer it is recommended to vacuum the drawer housing to remove any ash residue (make sure residual ashes are cold) (F .
- Page 42 Glass cleaning . 19 . 18 Clean the glass daily with a damp sponge or paper hand towels . 18-19). If the glass becomes dirty with black smoke, the brazier is probably dirty or the combustion air must be increased. Be careful not to use overly aggressive products to avoid ruining the paint.
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Page 43: Scheduled Preventive Maintenance (To Be Done By A Specialised Technical Service Center)
08.7 SCHEDULED PREVENTIVE MAINTENANCE (To be done by a specialised Technical Service Center) We wish to remind you that the Extraordinary Maintenance to be carried out on this type of product must be done obligatorily every year by qualified maintenance personnel, in order to maintain its functionality, efficiency and comfort. For any further queries you may have, we invite you to contact the specialised Technical Service Center through your retailer. - Page 44 Time between one cleaning and the next is strictly tied to fuel quality and also the device’s operating time. The most suitable cleaning frequency can only be established a few days after use according to the actual amount of deposited residue and may vary from the intervals imposed by Jolly Mec.
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Page 45: Chap.09 Fault Diagnosis And Troubleshooting
09.1 PROBLEMS WARNING In accordance with the laws in force on safety for electrical appliances, a Jolly Mec Technical Assistance Centre or qualified personnel must obligatorily be contacted for all installation, maintenance or interventions that require access to electrical parts. - Page 46 NOTES...
- Page 47 NOTES...
- Page 48 Via S.Giuseppe 2 - 24060 Telgate (Bg) Italy Tel. +39 035.83.59.211 Fax +39 035.83.59.203 www.jolly-mec.it - info@jolly-mec.it...
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