TABle of CoNTeNTS CHAPTeR 1: SeRiAl NUMBeR loCATioN ..............CHAPTeR 2: iMPoRTANT SAfeTy iNSTRUCTioNS Read and Save These Instructions ................3 Electrical Requirements .................... 4 CHAPTeR 3: PReVeNTATiVe MAiNTeNANCe Recommended Cleaning Tips ................... 5 Check for Damaged Parts ..................5 Care and Maintenance Instructions ................
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9.22 Crank Axle Set Replacement ..................56 9.23 Testing the Bike ....................... 57 CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.1 R5x-04 Bike Specifications ..................58 10.2 Fasteners and Assembly Tools .................. 59 10.3 Assembly Instructions ....................60 10.4 Adjusting the Pedal Straps and Seat ................. 64 10.5...
CHAPTeR 1: SeRiAl NUMBeR loCATioN 1.1 SeRiAl NUMBeR loCATioN A serial number plate is located below the bottom of the console mast beneath a rubber boot. There is also a serial number tag on the middle of the main frame pointed towards the floor.
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CHAPTeR 1: SeRiAl NUMBeR loCATioN 1.1 SeRiAl NUMBeR loCATioN Console serial number loCation SN # PlACeMeNT...
To ensure proper use of the Matrix R5x-04 Bike, make sure that all users read this manual. Remind the users that before undertaking CAUTioN! any changes or modifications to this equipment any fitness program, they should obtain complete physical could void the product warranty.
2.2 eleCTRiCAl ReqUiReMeNTS The Matrix 5x Series Recumbent Bike is designed to be self powered. note: If an add on TV (using a bracket) is added to the unit, it must be plugged in, or the TV will not operate correctly. If the Bike will be plugged in, follow the requirements below.
3.2 CHeCk foR DAMAgeD PARTS Do NoT use any equipment that is damaged or has worn or broken parts. Use only replacement parts supplied by Matrix Fitness Systems. MAiNTAiN lABelS AND NAMePlATeS. Do not remove labels for any reason. They contain important information. If unreadable or missing, contact Matrix Fitness Systems for a replacement.
3.3 CARe AND MAiNTeNANCe iNSTRUCTioNS In order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items and the frequency of which they should be done.
CHAPTeR 4: CoNSole oVeRlAy AND WoRkoUT DeSCRiPTioN 4.1 CoNSole DeSCRiPTioN WorKout KeYs: Simple program view and selection buttons. Go: One touch Start. uP / DoWn leVel: Easy information and level selection. uP / DoWn time: Easy information and time adjustment. stoP: Ends workout and shows workout summary data.
CHAPTeR 4: CoNSole oVeRlAy AND WoRkoUT DeSCRiPTioN 4.2 WoRkoUT SeTUP STePS - MANUAl 4.4 WoRkoUT SeTUP STePS - leVel BASeD rollinG Hills - Press to immediately begin a workout. Workout, resistance - The Rolling Hills program is a level based program that automatically adjusts the resistance level to simulate level, and time will automatically go to default settings.
4.7 WoRkoUT SeTUP STePS - CoNSTANT WATTS tarGet Heart rate Constant Watts - The Matrix R5x-04 Bike comes with - Constant Watts is a unique program standard digital contact heart rate sensors and are POLAR telemetry that allows you to vary your cadence or RPM and the bike's compatible.
CHAPTeR 5: MANAgeR MoDe 5.1 USiNg MANAgeR MoDe The Manager's Custom Mode allows the club owner to customize the bike for the club. 1) To enter Manager Mode, press and hold down the UP and DOWN LEVEL keys. Continue to hold down these two keys until the display reads Manager Mode and hit ENTER (Figure A).
CHAPTeR 6: eNgiNeeRiNg MoDe 6.1 USiNg eNgiNeeRiNg MoDe To enter Engineering Mode, hold the LEVEL UP and DOWN keys for 3-5 seconds until Manager Mode appears on the middle LED display. Press the LEVEL UP or DOWN key to scroll to Engineering Mode. Press ENTER to go into Engineering Mode. CoDe DefAUlT oPTioNS...
CHAPTeR 7: SeRViCe MoDe 7.1 USiNg SeRViCe MoDe To enter Service Mode, hold the LEVEL UP and DOWN keys for 3-5 seconds until Manager Mode appears on the middle LED display. Press the LEVEL UP or DOWN key to scroll to Service Mode. Press ENTER to go into Service Mode. CoDe DefAUlT oPTioNS...
CHAPTeR 8: TRoUBleSHooTiNg 8.2 eRRoR CoDeS oN THe CoNSole CoDe ClASS DeSCRiPTioN SolUTioN 0x02AB Machine type error. Set the correct machine type in Engineering Mode. 0x02B3 Resistance type error. Set the correct machine type in Engineering Mode. 0x0201 Low voltage on the battery Charge by running or by plugging (voltage under 11.2V).
CHAPTeR 8: TRoUBleSHooTiNg 8.3 lCB leD iNSTRUCTioNS ====================== fiRMWARe DefiNiTioN ======================== leD6: lCB STATUS (BliNkiNg: ok) leD7: ReSiSTANCe RegUlATe STATUS (BRigHT : NoRMAl ) leD8: UCB/lCB CoMMUNiCATioN STATUS (BliNkiNg : ok ) ====================== HARDWARe DefiNiTioN ======================= leD1: AC PlUg-iN STATUS (BRigHT : AC ) leD2: DC 5V STATUS (BRigHT : ok) leD3: AC PlUg-iN STATUS (BRigHT : AC ) leD4: DC 12V STATUS (BRigHT : ok )
CHAPTeR 8: TRoUBleSHooTiNg 8.5 TRoUBleSHooTiNg - eRRoR 04A0 eRRoR CoDe 04A0 1) SyMPToM: 04A0 – PCB communication disconnected. 2) SolUTioN: 1) The console cable is damaged or not properly plugged in. Check the connection of the console cable at the UCB and LCB. Also check the console cable for damage.
CHAPTeR 8: TRoUBleSHooTiNg 8.6 TRoUBleSHooTiNg - eRRoR 04B0 eRRoR CoDe 04B0 1) SyMPToM: 04B0 – LCB communication disconnected. 2) SolUTioN: 1) The console cable is damaged or not properly plugged in. Check the connection of the console cable at the UCB and LCB. Also check the console cable for damage.
CHAPTeR 8: TRoUBleSHooTiNg 8.7 TRoUBleSHooTiNg - eRRoR 0248 eRRoR CoDe 0248 1) SyMPToM: 0248 –Battery disconnection or fail. (When power is on, LCB battery voltage is less than 6 VAC). 2) SolUTioN: 1) Check the battery wire connection between the battery and LCB (Figure A). 2) Check the battery voltage (Figure B), if it is less than 6 VAC, replace the battery.
CHAPTeR 8: TRoUBleSHooTiNg 8.8 TRoUBleSHooTiNg - eRRoR 02B4 eRRoR CoDe 02B4 1) SyMPToM: 02B4 – Resistance type error. 2) SolUTioN: 1) Check if the machine has the correct resistance system (resistor or ECB) (Figures A & B). 2) Check if the console is matched with the correct frame, and that the Machine Type is set correctly in Engineering Mode. 3) Replace the LCB.
CHAPTeR 8: TRoUBleSHooTiNg 8.9 TRoUBleSHooTiNg - eRRoR 02AB eRRoR CoDe 02AB 1) SyMPToM: 02AB –Machine type error. 2) SolUTioN: 1) Enter into Engineering Mode and verify that the Machine Type setting is correct (should be R5x - Figure A).
CHAPTeR 8: TRoUBleSHooTiNg 8.10 TRoUBleSHooTiNg - eRRoR 01AC eRRoR CoDe 01AC 1) SyMPToM: 01AC - Resistance over current 2) SolUTioN: 1) Check if the resistance is short circuited by measuring amperage through the generator cable (Figure A). - If the resistance value is under 10 ohms, replace the generator. - If the resistance value is over 10 ohms, replace the LCB.
CHAPTeR 8: TRoUBleSHooTiNg 8.11 TRoUBleSHooTiNg - No ReSiSTANCe iSSUe No ReSiSTANCe TRoUBleSHooTiNg 1) SyMPToM: No resistance 2) SolUTioN: 1) Check the power resistor wire connection between the power resistor and the LCB (Figure A). 2) Check if there is a resistance value by measuring amperage through the generator cable (Figure A). - If there is not a resistance value, replace the resistor.
An ohm reading of less than 1 should be received. If it is higher, replace the HR grip wiring. 3) Perform a continuity check on the console (See Service Bulletin - Continuity Test on Matrix Bikes). a. Once the console continuity is confirmed, perform a continuity check on the HR board ground wire. With a multi meter set for ohms, place one prong on the HR board ground wire (Figure D), and the other on the console ground wire.
CHAPTeR 8: TRoUBleSHooTiNg 8.13 TRoUBleSHooTiNg - SeAT iSSUeS SeAT WoBBly oR looSe 1) See if the seat rollers are loose or mis-positioned. To adjust the roller to tighten the seat: a. Loosen the nylok nuts putting tension on the roller brackets (Figure A). b.
CHAPTeR 8: TRoUBleSHooTiNg 8.14 TRoUBleSHooTiNg - No PoWeR To THe CoNSole PoWeR SWiTCH iS oN, BUT THe CoNSole HAS No DiSPlAy PoSSiBle CAUSeS: 1) The unit is not getting power from the outlet. 2) The LCB is not getting power from the power receptacle. 3 &...
CHAPTeR 8: TRoUBleSHooTiNg 8.15 TRoUBleSHooTiNg - keyPAD iSSUeS All oR SoMe of THe fUNCTioN keyS Do NoT ReSPoND PoSSiBle CAUSeS: 1) The keypad connection ribbon cable has not been plugged in correctly. 2) The keypad is damaged. 3) The UCB is damaged. SolUTioN: 1) Perform a keypad test in Service Mode: a.
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.1 CoNSole RePlACeMeNT 1) Remove the 4 screws holding the console to the frame (Figure A). figURe A 2) Disconnect the console cable and HR connections from the defective console and remove the console (Figure B). figURe B 3) Reinstall the wire connections to the new console.
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.2 HANDleBAR RePlACeMeNT 1) Remove the 2 screws holding on the handlebar cover (Figures A & B). figURe B figURe A 2) Remove the 4 screws holding the heart rate handlebar to the console mast being careful to support the handlebar (Figure C). 3) Remove the defective handlebar (Figure D).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.3 CUP HolDeR RePlACeMeNT 1) Remove the 2 screws holding the cup holder to the frame (Figure A). figURe A 2) Remove the cup holder (Figure B). figURe B 3) Reverse Steps 1-2 to install a new cup holder.
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.4 CoNSole keyPAD / oVeRlAy RePlACeMeNT note: The instructions below are for console overlays / keypads replacement, but the procedure is the same regardless of where the overlay / keypad is. 1) Turn off power and disconnect the cord from the machine. 2) Remove the console as outlined in Section 9.1.
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CHAPTeR 9: PART RePlACeMeNT gUiDe 9.4 CoNSole keyPAD / oVeRlAy RePlACeMeNT - CoNTiNUeD 7) Peel part of the protective film from the back of the overlay (Figure E). 8) Push the overlay ribbon cable through the hole in the console and plug it in (Figure F). figURe e figURe f 9) Match the overlay to the cutout on the console (Figure G).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.5 CoNSole MAST RePlACeMeNT 1) Remove the console as outlined in Section 9.1. 2) Remove the HR handlebars as outlined in Section 9.2. 3) Lift up the rubber boot at the bottom of the console mast (Figure A). figURe A 4) With the rubber boot lifted, remove the 4 screws holding the console mast to the frame (Figure B).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.6 SeAT PAD RePlACeMeNT 1) Remove the 4 screws holding the seat pad to the seat frame (Figure A). figURe A 2) Lift the seat pad away from the seat frame (Figure B). figURe B 3) Reverse Steps 1-2 to install a new seat pad.
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.7 BACk PAD RePlACeMeNT 1) Remove the 8 screws holding the plastic cover onto the back of the seat pad and remove it (Figure A). 2) Remove the 4 screws holding the back pad onto the seat frame (Figure B). figURe A figURe B 3) Remove the back pad (Figure C).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.8 HeART RATe HANDleBAR RePlACeMeNT 1) Remove the seat pad as outlined in Section 9.6. 2) Remove the back pad as outlined in Section 9.7. 3) Disconnect the heart rate wiring exposed when the seat pad is removed (Figure A). 4) Remove the 3 screws holding the heart rate handlebars to the seat frame (Figure B).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.9 HeART RATe gRiPS RePlACeMeNT 1) Remove the 3 screws holding the HR grip together (Figure A). 2) Once the 3 screws are removed, the HR grip can be split into 2 pieces (Figure B). figURe A figURe B 3) Disconnect the keypad / overlay and the HR plate wiring and remove the old HR grip (Figure C).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.10 UPPeR SeAT fRAMe RePlACeMeNT 1) Remove the seat pad as outlined in Section 9.6. 2) Remove the back pad as outlined in Section 9.7. 3) Disconnect and remove the HR handlebar as outlined in Section 9.8. 4) Remove the 4 screws holding the upper seat frame to the lower seat frame (Figure A).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.11 loWeR SeAT fRAMe RePlACeMeNT 1) Remove the seat pad as outlined in Section 9.6. 2) Remove the back pad as outlined in Section 9.7. 3) Remove the 2 screws holding the seat position plate onto the seat frame and remove the seat position plate (Figures A & B). figURe A figURe B 4) Disconnect the HR wiring that is exposed when the seat pad is removed and slide it out the hole in the frame so it does not restrict the seat...
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CHAPTeR 9: PART RePlACeMeNT gUiDe 9.11 loWeR SeAT fRAMe RePlACeMeNT - CoNTiNUeD 6) Remove the screw holding the rear seat roller to the seat track and remove the roller (Figure G). 7) Remove the 2 screws holding the rear end cap onto the seat track (Figure H). figURe g figURe H 8) Remove the end cap (Figure I).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.12 SeAT ADjUSTMeNT HANDle RePlACeMeNT 1) Remove the 2 screws holding the seat adjustment handle to the seat frame (Figure A). figURe A 2) Remove the seat adjustment handle (Figure B). figURe B 3) Reverse Steps 1-2 to install a new seat adjustment handle. 4) Test the bike for function as outlined in Section 9.23.
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.13 ReAR SHRoUD RePlACeMeNT 1) Remove the 8 screws holding the right side shroud to the frame and left shroud and remove it (Figure A). 2) Remove the 6 screws holding the left side shroud to the frame and remove it (Figure B). figURe B figURe A 3) Figure C shows the bike with both rear shrouds removed.
9.14 PeDAl RePlACeMeNT 1) Use a 15 mm wrench commercial pedal wrench (available from Matrix - part # ZMS4001254) to remove the pedal from the crank (Figure A). note: For the right side pedal, the threads are normal. For the left side pedal, the threads are reversed (the pedal turns off counterclockwise).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.15 fRoNT SHRoUD ReMoVAl 1) Remove the pedals as outlined in Section 9.14. 2) Remove the 9 screws holding the right side front shroud to the frame and the left shroud and remove it (Figure A). note: You will need to angle the shrouds so that the crank passes through the hole in the shroud.
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.16 loWeR CoNTRol BoARD RePlACeMeNT 1) Remove the rear shrouds as outlined in Section 9.13. 2) Disconnect the 5 wire connections to the lower board (Figure A). 3) Remove the 2 screws holding the lower board to the frame (Figure B), and remove the lower board. figURe A figURe B 4) Reverse Steps 1-3 to install a new lower board.
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.17 BATTeRy RePlACeMeNT 1) Remove the left side rear shroud as outlined in Section 9.11. 2) Disconnect the 2 wires from the battery (Figure A). figURe A 3) Remove the wing nut on the battery bracket (Figure B). 4) Swivel the battery bracket out of the way and remove the battery (Figure C).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.18 DRiVe BelT RePlACeMeNT 1) Remove the right side front shroud as outlined in Section 9.15. 2) Remove the screw that applies tension to the belt (Figure A). 3) Rotate the tension assembly to remove the tension from the belt (Figure B). figURe B figURe A 4) Remove the belt (Figure C).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.19 geNeRAToR BelT RePlACeMeNT 1) Remove the front shrouds as outlined in Section 9.15. 2) Loosen the nuts holding the generator to the frame (Figure A), and remove the nuts putting tension on the generator belt (Figure B). figURe A figURe B 3) Once the tension has been removed, the generator belt can be walked off of the pulley (Figure C).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.20 geNeRAToR RePlACeMeNT 1) Remove the front shrouds as outlined in Section 9.15. 2) Remove the nuts holding the generator to the frame (Figure A), and remove the nuts putting tension on the generator belt (Figure B). figURe A figURe B 3) Once the tension has been removed, the generator belt can be walked off of the pulley (Figure C).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.21 PUlley Axle SeT RePlACeMeNT 1) Remove the front shrouds as outlined in Section 9.15. 2) Remove the drive belt as outlined in Section 9.18. 3) Loosen the nuts holding the generator to the frame (Figure A), and remove the nuts putting tension on the generator belt (Figure B). figURe B figURe A 4) Once the tension has been removed, walk the generator belt off of the pulley (Figure C).
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CHAPTeR 9: PART RePlACeMeNT gUiDe 9.21 PUlley Axle SeT RePlACeMeNT - CoNTiNUeD 6) Remove the bearing (Figure E). 7) Remove the large nut holding in the pulley axle assembly with a large channel lock pliers or a pipe wrench (Figure F). figURe e figURe f 8) Once the large nut is removed, the pulley axle set can be removed from the left side of the frame (Figure G).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.22 CRANk Axle SeT RePlACeMeNT 1) Remove the front shrouds as outlined in Section 9.15. 2) Remove the drive belt as outlined in Section 9.18 3) Remove the 3 screws holding the crank axle bearings in place on both sides (Figure A). 4) Bend the tabs of the nut on the left side of the frame so that this nut will turn (Figure B).
CHAPTeR 9: PART RePlACeMeNT gUiDe 9.23 TeSTiNg THe Bike oNCe THe UNiT oR RePlACeMeNT PART iS fUlly iNSTAlleD AND ASSeMBleD AND PRoPeRly PlACeD oN THe flooR, USe THe folloWiNg iNSTRUCTioNS To SeTUP AND TeST THe MACHiNe: 1) Check that the console is set for recumbent bike. a.
CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.1 R5x-04 Bike SPeCifiCATioNS MODEL NAME CYCLE TYPE R5x RECUMBENT FRAME PART # R-3X/5X/7X-03-F CONSOLE PART # HURE-5X-04-C FEATURES CONTACT & TELEMETRIC HR SENSORS HANDLEBAR DESIGN SEAT SIDE AND FRONT HORIZONTAL ERGO BEND...
CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.2 fASTeNeRS AND ASSeMBly ToolS QUANTITY PART SKETCH DESCRIPTION NOTES 4 MM ALLEN WRENCH PURPLE 5MM ALLEN WRENCH PURPLE 6 MM ALLEN WRENCH PURPLE OPEN WRENCH (15 & 17 MM) PURPLE #2 PHILLIPS SCREWDRIVER PURPLE BUTTON HEAD SCREW (M8 X 25L) WHITE...
CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.3 ASSeMBly iNSTRUCTioNS AfTeR THeSe ASSeMBly STePS ARe CoMPleTe, Be SURe To SeTUP AND TeST THe UNiT AS oUTliNeD iN SeCTioN 9.23. STEP 1 STEP 2...
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CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.3 ASSeMBly iNSTRUCTioNS - CoNTiNUeD STEP 3...
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CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.3 ASSeMBly iNSTRUCTioNS - CoNTiNUeD STEP 4 STEP 5...
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CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.3 ASSeMBly iNSTRUCTioNS - CoNTiNUeD FINAL ASSEMBLY...
Release the clip to lock the strap in place. aDjustinG tHe r5x-04-F seat While seated on the Matrix R5x-04 Bike, an optimum position will allow movement through the bottom of the stroke without locking the knees or shifting in the seat.
CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.5 leVeliNg THe Bike stabiliZinG tHe matriX r5X-04 biKe After positioning the bike in its intended location, check its stability by attempting to shake it side to side. Shaking or wobbling indicates that your bike needs to be leveled.
10.6 TV BRACkeT iNSTAllATioN iNSTRUCTioNS The Matrix Recumbent bike is capable of having a MYE Entertainment or Web Ready (PCTV) television installed using an integrated bracket. Follow the instructions below to install the TV and TV bracket, and the instructions located in the TV owner's manual to program the television.
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CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.6 TV BRACkeT iNSTAllATioN iNSTRUCTioNS - CoNTiNUeD 6) Run the white end from the Y cable through the headphone jack hole in the console plastic, and plug it into the headphone jack sent with the TV bracket set (Figure G).
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CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.6 TV BRACkeT iNSTAllATioN iNSTRUCTioNS - CoNTiNUeD 12) Press the entertainment keypad / overlay into the cut out in the console plastic (Figure M). 13) Plug the ribbon cable into the pins on the UCB (Figure N). Make sure that the pins and ribbon cable are correctly aligned with no pins open on the UCB.
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19) Re-attach the console back to the front using the bottom 6 screws removed in Step 2. note: Be sure to route the wiring so that it is not pinched by the bracket or plastic when installing the top 2 screws (Figure U). The small cover with the Matrix logo that makes up the top of the rear console cover is no longer used with a TV bracket.
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CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.6 TV BRACkeT iNSTAllATioN iNSTRUCTioNS - CoNTiNUeD 25) If installing a PCTV, plug the net wire into the back of the TV (Figure Z). note: The net wire is not used if installing a MYE TV, and should be hidden by the plastic covers.
1. Create a file on the USB flash drive which will be used. The folders should be MATRIX\FW\UCB (create a folder called MATRIX, then a folder in MATRIX called FW, then a folder in FW called UCB). Or you can put USB flash drive into the console and press ENTER, 9, 0, 0, 1, ENTER on the keypad and the USB will create the folders (Figure A) 2.
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MATR ix fiTN e SS Sy S Te M S C oR P. 1610 LANDMARK D R IV E C OTTAG E G R OV E WI 535 27 U S A TOLL FREE 866.693.4863 w w w.matri x fi tn es s .c om FA X 608 .8 39. 17 17 ReV.