Rayburn Heatranger 440 Installation Instructions Manual
Burning range cooker
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- User instructions (20 pages) ,
- Installation instructions manual (28 pages) ,
- Servicing instructions (44 pages)
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Installation
Instructions
Heatranger 440/460/480/499KB
For use in GB and IE
DESN 511653 B
REMEMBER, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety
and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly
authorised by AGA.
PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING THIS APPLIANCE
raywarranty@aga-web.co.uk
12/13 EINS 511641-E
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Summary of Contents for Rayburn Heatranger 440
- Page 1 Installation Instructions Heatranger 440/460/480/499KB For use in GB and IE DESN 511653 B REMEMBER, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly authorised by AGA.
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Page 2: Table Of Contents
Contents SECTION CONTENTS PAGE CONSUMER PROTECTION HEALTH & SAFETY GENERAL SPECIFICATIONS TECHNICAL DATA SITE REQUIREMENTS INTRODUCTION REGULATIONS LOCATION OIL PIPE LINE OIL STORAGE GRAVITY SINGLE FEED PIPE SYSTEM SUCTION LIFT TWO-PIPE SYSTEM FLUE SYSTEM 10-11 WATER CIRCULATION SYSTEM HEATING CONTROLS TIMING CONTROLS EXTERNAL CONTROLS ELECTRICAL SUPPLY... -
Page 3: Consumer Protection
Consumer Protection As responsible manufacturers we take care to make sure that our products are designed and constructed to meet the required safety standards when properly installed and used. IMPORTANT NOTICE: PLEASE READ THE ACCOMPANYING WARRANTY Any alteration that is not approved by AGA could invalidate the approval of the appliance, operation of the warranty and could affect your statutory rights. -
Page 4: General Specifications
FLOW CONNECTION 1355 END ELEVATION RETURN CONNECTION ELECTRIC PLEASE NOTE: IT IS ADVISABLE TO CONNECTIONS CHECK THE ACTUAL SIZE/WIDTH OF YOUR APPLIANCE BEFORE FINALLY FIXING ANY KITCHEN UNITS SINCE ENAMELLED CAST IRON CAN VARY IN SIZE. Fig. 1 DESN 511654 GENERAL SPECIFICATIONS Boiler Water Connections Water Capacity of... -
Page 5: Technical Data
Technical Data BOILER BURNER COOKER BURNER 440KB BURNER NOZZLE (US g/h) 0.35 @ 60°H 0.35 @ 80°S OIL PRESSURE Bar (psi) 8.5 (120) 8.5 (120) OIL BURNING RATE cc/m 23.0 23.0 HEAT INPUT kW 14.2 14.2 BOILER OUTPUT kW 12.3 12.5 TOTAL OUTPUT kW BOILER BURNER... -
Page 6: Site Requirements
Site requirements INTRODUCTION REGULATIONS The Rayburn is a floor standing combined cooker and THE APPLIANCE IS A CONTROLLED SERVICE BY central heating boiler. It gives independent operation for DEFINITION AND REQUIRES EITHER FITMENT space heating, domestic hot water and cooking. -
Page 7: Location
Site requirements LOCATION Appliance Hearth. The surface temperature of the floor Where the cooker is to stand in a recess or against a wall below the appliance does not exceed 100°C. The which is to be tiled, IN NO CIRCUMSTANCES SHOULD constructional hearth described in Section J does not THE TILES OVERLAP THE COOKER TOP PLATE. -
Page 8: Oil Pipe Line
Site requirements OIL PIPE LINE OIL STORAGE The oil supply connection between the storage tank and The minimum recommended oil tank size is 1400 litres, the oil pipe should be run in copper or steel pipe with a which must be installed in accordance with the relevant minimum diameter of 10mm. -
Page 9: Gravity Single Feed Pipe System
Site requirements GRAVITY SINGLE FEED PIPE SYSTEM DESN 511671 B SUCTION LIFT TWO-PIPE SYSTEM NOTE: SUCTION LIFT MAY ALSO BE ACHIEVED BY USE OF A SINGLE DESN 511672 A PIPE LIFT WITH A DEAERATION DEVICE REFER TO INSTRUCTION H METRES SHEET FOR DETAILS ON FITTING TWO-PIPE MAXIMUM... -
Page 10: Flue System
Site requirements FLUE SYSTEM SEE FIG. 6 The flue system must be installed in accordance with the regulations in force. Terminal Position The minimum acceptable spacings from the terminal to obstructions and ventilation openings are shown in Fig. 6. Where the terminal is within 1m of any plastic material, such material should be protected from the effects of the combustion products of the flue. - Page 11 Site requirements Fig. 6 A BELOW A GUTTER OR SANITARY PIPEWORK 600mm H VERTICAL FROM TERMINALS ON THE SAME 1500mm WALL B HORIZONTAL FROM OPENING, AIR BRICK, 600mm WINDOW ETC HORIZONTAL FROM TERMINALS ON THE 750mm SAME WALL C ABOVE GROUND OR BALCONY LEVEL 300mm BELOW AN OPENING, AIR BRICK, 600mm...
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Page 12: Water Circulation System
Site requirements WATER CIRCULATION SYSTEM Flow and return pipework between cooker diverter valves must be 28mm diameter minimum. Space and water heating systems should be in accordance with the relevant recommendations of BS 5410: Part 1. In a combined central heating and domestic hot water system, the hot water storage vessel must be of the indirect cylinder type to BS 1566: Part 1. -
Page 13: Heating Controls
Site requirements HEATING CONTROLS TIMING CONTROLS Internal temperature and time controls are supplied These The latest publication of Part L of the Building Regulations provide control of cooking and hot water temperatures. states that “separate timing controls should be provided The cooker is supplied with 2-channel programmer:- for space heating and water heating”. -
Page 14: External Controls
Site requirements 440/460/480/499KB - EXTERNAL CONTROLS... -
Page 15: Electrical Supply
Site requirements ELECTRICAL SUPPLY Wiring external to the appliance must be installed by a Qualified Engineer in accordance with current National Wiring Regulations and any local regulations which apply. The appliance is supplied for 230 Volt ~ 50Hz 220/270W a fuse rating of 3 amps. The method of connection to the mains supply should facilitate complete electrical isolation of the appliance, by the use of a fused double pole switch having a contact... -
Page 16: Wiring Diagram
Site requirements WIRING DIAGRAM 440/460/480/499 KB Fig. 7... -
Page 17: Installation Requirements
Installation requirements CLEARANCES The appliance is floor mounted. The space in which the appliance is to be fitted must have the following minimum dimensions. Between wall or unit and LH side of appliance - 10mm top plate Between wall or unit and RH side of appliance - 10mm* top plate * SHOULD THE WALL PROJECT BEYOND THE FRONT... -
Page 18: Site Location
Installation requirements SITE LOCATION SEE FIG. 10 & 11 1. Check that the hearth is level, then remove the appliance from its transit wooden pallet. 2. Lift up the insulating covers and remove the hotplate using lifting hooks provided. 3. Connect and terminate flue system in accordance with the regulations in force. - Page 19 Installation requirements Fig. 12...
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Page 20: Burner Access
Commissioning Instructions BURNER ACCESS SEE FIG. 13 1. Open the burner access door. Remove door and put in a safe place. 2. Remove 4 inner panel securing screws and remove panel. 3 Remove the 3 plinth securing screws and remove plinth. -
Page 21: Terminal Strip Connections
Commissioning Instructions TERMINAL STRIP CONNECTIONS OVEN VENT FAN SPARE NEUTRAL TERMINAL SW/L BOILER SWITCH LIVE TO OPERATE BOILER FROM ROOM STAT OR CYLINDER STAT VIA ZONE VALVES IF FITTED HTG ON TO ROOM STAT/ZONE VALVE(S) ETC ( IF FITTED) FROST STAT (SEE NOTE BELOW) H/W OFF H/W ON TO CYLINDER STAT/ZONE VALVE(S) ETC (IF FITTED). -
Page 22: Electrical Check
Commissioning Instructions ELECTRICAL CHECK Checks to ensure electrical safety should be carried out by a competent person. FIT PRESSURE GAUGE SEE FIG. 17 Remove the bleed screw from the manifold and fit an oil pressure gauge with R1/8 connection to check the pump output pressure. -
Page 23: Set Combustion Air
Commissioning Instructions SET COMBUSTION AIR SEE FIG 19 & 20 The air controls of the burners are factory pre-set, however small adjustments may be necessary to suit the site conditions (See Fig. 19). Turn boiler burner on. After 15 minutes remove the enamelled top cover panel (behind the L.H. -
Page 24: Sealed System Requirements
Sealed System SEALED SYSTEM REQUIREMENTS SEE FIG. 21 g. Mains Connection There shall be no connection to the mains water supply or a. The installation must comply with the requirements of to the water storage cistern supplying domestic hot water, BS 6798 and BS 5449. - Page 25 Sealed System Fig. 21...
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Page 26: Ancillary Controls Check
Commissioning Instructions ANCILLARY CONTROLS CHECK INSTRUCT THE USER Before leaving the site, check the operation of 1. Advise the User of the precautions necessary to programmer, control thermostats are working correctly prevent damage to the heating system and to the building and are capable of controlling the burners correctly. -
Page 27: Balanced Flue Installation (Standard Kit 250Mm-430Mm)
Balanced Flue Installation (Standard Kit 250mm-430mm) PREPARATION Mark and cut holes in wall for terminal duct and oven vent. Fig. 22 DESN 511265 Establish wall thickness (A). Establish distance between flue mounting plate (when the cooker will be in final location) and internal wall (B). Fig. -
Page 28: Balanced Flue Installation
Balanced Flue Installation (Standard Kit 250mm-430mm) EXHAUST DUCT Locate and secure exhaust duct to flue mounting plate, (1) gasket, (5 ) nuts and washers,(1) screw and washer. Fig. 24 DESN 511267 Mark and cut exhaust duct. A (Wall thickness) + B (internal spacing) + 20mm. Fig. -
Page 29: Wall Sleeve
Balanced Flue Installation (Standard Kit 250mm-430mm) WALL SLEEVE Mark and cut wall sleeve. A (Wall thickness) + B (internal spacing) - 5mm. Fig. 27 DESN 511270 Locate and secure wall sleeve to flue mounting plate, (1) gasket, (8) screws. Fig. 28 DESN 511271... -
Page 30: Locate Appliance
Balanced Flue Installation (Standard Kit 250mm-430mm) LOCATE APPLIANCE NOTE: THE CONNECTOR MUST BE LOCATED BEFORE THE APPLIANCE IS MOVED INTO POSITION. Locate connector to vent fan. Move appliance in intended position. Fig. 29 DESN 511272 VENT PIPE Mark and cut vent pipe to length. A (Wall thickness) + B (internal spacing) + 40mm. -
Page 31: Terminal
Balanced Flue Installation (Standard Kit 250mm-430mm) TERMINAL Locate terminal to wall sleeve, mark location of securing holes. remove terminal. Drill holes and locate rawlplugs. Apply sealant to wall sleeve. Locate terminal to wall sleeve. Secure terminal to wall (4) screws. Fig. -
Page 32: Terminal Baffle
Balanced Flue Installation (Standard Kit 250mm-430mm) TERMINAL BAFFLE Locate and secure terminal baffle, (4) screws. Fig. 33 DESN 511278 TERMINAL GUARD Locate terminal guard to wall, mark location of securing holes, remove guard. Drill holes and fit rawlplugs. Locate and secure terminal guard to wall, (4) screws. NOTE: The guard must be fitted where the terminal base is below 2m above the ground level or where the terminal can be touched either intentionally or accidentally eg. -
Page 33: Preparation
Balanced Flue Installation (Extension Kit 430mm-880mm) PREPARATION Mark and cut holes in wall for terminal duct and oven vent. Fig. 35 DESN 511265 Establish wall thickness (A). Establish distance between flue mounting plate (when the cooker will be in final location) and internal wall (B). Fig. -
Page 34: Exhaust Duct
Balanced Flue Installation (Extension Kit 430mm-880mm) EXHAUST DUCT Locate and secure exhaust duct to flue mounting plate, (1) gasket, (5 ) nuts and washers,(1) screw and washer. Fig. 37 DESN 511267 Mark and cut exhaust duct extensions to length. A (Wall thickness) + B (internal spacing) - 430mm. CUT TO LENGTH A + B - 430mm NOTE: EXCLUDE JOINTING... - Page 35 Balanced Flue Installation (Extension Kit 430mm-880mm) Apply sealant to exhaust ducts. Locate exhaust duct extensions to exhaust ducts and seal joint with tape. Position and tape exhaust duct insulation pieces to exhaust.duct/extension. Cut insulation back 40mm from end of duct. Fig.
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Page 36: Wall Sleeve
Balanced Flue Installation (Extension Kit 430mm-880mm) WALL SLEEVE Locate and secure wall sleeve to flue mounting plate, (1) gasket, (8) screws. Fig. 41 DESN 511271 Mark and cut wall sleeve extension to length. A (Wall thickness) + B (internal spacing) - 455mm. CUT TO LENGTH A + B - 455mm NOTE: EXCLUDE JOINTING... -
Page 37: Wall Sleeve
Balanced Flue Installation (Extension Kit 430mm-880mm) Apply sealant to wall sleeve. Locate wall sleeve extension to wall sleeve and seal joint with tape. Fig. 43 DESN 511287... -
Page 38: Locate Appliance
Balanced Flue Installation (Extension Kit 430mm-880mm) LOCATE APPLIANCE NOTE: THE CONNECTOR MUST BE LOCATED BEFORE THE APPLIANCE IS MOVED INTO POSITION. Locate connector to vent fan. Move appliance in intended position. Fig. 44 DESN 511272 VENT PIPE Mark and cut vent pipe to length. A (Wall thickness) + B (internal spacing) + 40mm. -
Page 39: Terminal
Balanced Flue Installation (Extension Kit 430mm-880mm) TERMINAL Locate terminal to wall sleeve, mark location of securing holes. remove terminal. Drill holes and locate rawlplugs. Apply sealant to wall sleeve. Locate terminal to wall sleeve. Secure terminal to wall (4) screws. Fig. -
Page 40: Terminal Baffle
Balanced Flue Installation (Extension Kit 430mm-880mm) TERMINAL BAFFLE Locate and secure terminal baffle, (4) screws. Fig. 48 DESN 511278 TERMINAL GUARD Locate terminal guard to wall, mark location of securing holes, remove guard. Drill holes and fit rawlplugs. Locate and secure terminal guard to wall, (4) screws. NOTE: The guard must be fitted where the terminal base is below 2m above ground level, or where the terminal can be touched either intentionally or accidentally eg. - Page 44 With AGA Rangemaster’s policy of continuous product improvement, the Company reserves the right to change specifications and make modifications to the appliance described at any time. Manufactured by AGA Rangemaster Station Road Ketley Telford Shropshire TF1 5AQ England www.rayburn-web.co.uk www.agacookshop.co.uk...
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