Front Differential - Arctic Cat 400 TRV Service Manual

Torque Specifications
EXHAUST COMPONENTS
Part
Exhaust Pipe
Spark Arrester
ELECTRICAL COMPONENTS
Engine/Harness Ground Cap
Screw
Coil (400 TRV/650)*
Coil (EFI)
STEERING COMPONENTS
Steering Post Bearing
Housing
Steering Post Bearing Flange Frame
Lower Steering Bearing
Washer Cap Screw***
Tie Rod End
BRAKE COMPONENTS
Brake Disc*
Brake Hose
Brake Hose
Brake Hose
Master Cylinder (Rear)
Hydraulic Caliper
Master Cylinder Clamp
Brake Pedal
CHASSIS COMPONENTS
Footrest
Footrest
SUSPENSION COMPONENTS (Front)
A-Arm (400 TRV/H1)
A-Arm (H2)
Knuckle
Shock Absorber
Shock Absorber
Knuckle
SUSPENSION COMPONENTS (Rear)
Shock Absorber (Upper)
Shock Absorber (Upper) (H2) Frame
Shock Absorber (Lower)
A-Arm
A-Arm (H2)
Knuckle
Knuckle (H2)
Back
Torque
Part Bolted To
ft-lb N-m
Engine 20 27
Muffler 48 5.5
in.-lb
Crankcase 8 11
Frame 12 16
Air Filter Housing 7 10
Frame 20 27
20 27
Steering Post 40 54
Knuckle/Steering Post 30 41
Hub 15 20
Caliper 20 27
Master Cylinder 20 27
Auxiliary Brake Cylinder 20 27
Frame 12 16
Knuckle 20 27
Master Cylinder 6
Brake Pedal Axle 25 34
Frame (8 mm) 20 27
Frame (10 mm) 40 54
Frame 35 47
Frame 50 68
Ball Joint 35 47
Frame 35 47
Upper A-Arm 35 47
A-Arm 35 47
Frame 35 47
50 68
Lower A-Arm 20 27
Frame 35 47
Frame 50 68
A-Arm 35 47
A-Arm 50 68
Manual
Table of Contents
DRIVE TRAIN COMPONENTS
Part
Engine Mounting Through-Bolt Frame

Front Differential

Output Flange
Pinion Housing
Differential Housing Cover***
Drive Bevel Gear Nut**
Driven Bevel Gear Nut**
Lock Collar
Hub Nut
Oil Drain Plug
Oil Fill Plug
Oil Drain Plug
Rear Drive Input Shaft/Housing Differential Housing
Wheel
Rear Drive Gear Case
Engine Output Shaft**
DRIVE TRAIN COMPONENTS
8
Engine Mounting Through-Bolt Frame
Engine (TRV)
Engine Cradle (TRV)**
Rubber Mount (TRV)
Front Differential*
Output Flange
Pinion Housing
Differential Housing Cover***
Drive Bevel Gear Nut***
Differential Gear Case***
Lock Collar
Hub Nut
Oil Drain Plug
Oil Fill Plug
Oil Drain Plug
Rear Drive Input Shaft/Housing Differential Housing
Wheel
Rear Drive Gear Case
Engine Output Shaft **
* w/Blue Loctite #243
** w/Red Loctite #271
*** w/Green Loctite #609
Section
Table of Contents
(400 TRV)
Torque
Part Bolted To
ft-lb N-m
38
Frame/Differential 38
Bracket
Rear Flange Output 20
Joint
Differential Housing 23
Differential Housing 23
Shaft 59
Driven Shaft 59
Differential Housing 125
Shaft/Axle (max) 200
Front Differential/ Rear 45
Drive in.-lb
Front Differential/ Rear 16
Drive
Engine 20
23
Hub 40
Frame 38
Rear Gear Case Input 20
Flange
(H1)
40
Engine Cradle 40
Rubber Mount 25
Frame Bracket 35
Frame/Differential 38
Bracket
Rear Flange Output 20
Joint
Differential Housing 23
Differential Housing 23
Shaft 72
Hub 19
Differential Housing 125
Shaft/Axle (max) 200
Front Differential/ Rear 45
Drive in.-lb
Front Differential/ Rear 16
Drive
Engine 16
23
Hub 40
Frame 38
Rear Gear Case Input 20
Flange
Next
52
52
27
1
31
31
80
80
169
272
5
22
27
31
54
52
27
54
54
34
47
52
27
31
31
98
26
169
272
5
22
22
31
54
52
27
1-3