Front Rack; Front Bumper Assembly - Arctic Cat 400 TRV Service Manual

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NOTE: The front wheels do not have to be
removed to adjust the tie rod. Also, care should be
taken not to disturb the handlebar position.
8. Using a permanent marker of some type, mark the
center of each front tire (at a height parallel to the
belly panel).
9. Measure the distance between the marks (at a
height parallel to the belly panel) at the front side;
then record the measurement.
10. Push the ATV forward until the marks are parallel
to the belly panel on the back side; then measure
the distance between the marks.
11. The difference in the measurements must show
1/8-1/4 in. toe-in (the front measurement 1/8-1/4
in. less than the rear measurement).
12. If the difference in the measurements is not within
specifications, adjust both tie rods equally until
within specifications.
NOTE: Prior to locking the jam nuts, make sure
the ball joints are at the center of their normal
range of motion and at the correct angle.
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AF778D
AF789D
Manual
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Front Rack

REMOVING
1. Remove the cap screws and lock nuts securing the
rack to the frame and front fender panel.
2. Remove the front rack from the ATV.
CLEANING AND INSPECTING
NOTE: Whenever a part is worn excessively,
cracked, or damaged in any way, replacement is
necessary.
1. Clean all rack components using a pressure
washer.
2. Inspect all welds for cracking or bending.
3. Inspect threaded areas of all mounting bosses for
stripping.
4. Inspect for missing decals and/or reflectors.
INSTALLING
1. Place the rack into position on the frame and front
fender panel. Install the cap screws and lock nuts
and finger-tighten only.
2. Install the two cap screws and lock nuts securing
the rack to the fenders. Tighten all hardware
securely.

Front Bumper Assembly

REMOVING
1. Remove the two flange bolts and lock nuts secur-
ing the upper bumper supports to the bumper.
2. Remove the through-bolt and lock nut securing the
bumper to the frame; then remove the bumper.
Section
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733-559A
8
8-9
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