Table Of Contents - SHERCO 2012 SE 250i-R Shop Manual

Forward ......................................................................................................................................................... 2
Motor tools SE25i-F .................................................................................................................................... 3
Technical specification - Motor ................................................................................................................. 4
Technical specification - Frame ................................................................................................................ 5
Standard adjustement - Fork .................................................................................................................... 6
Standard adjustment - Fork Sachs USD Gold Series Ø48MM ............................................................ 6
Standard adjustment - Fork WP USD Gold Series Ø48MM ................................................................ 6
Standard adjustement - Shock absorber ................................................................................................ 7
Standard adjustment - WP Shock absorber ........................................................................................... 7
Operations requiring demounting or not engine ..................................................................................... 8
Removing the motor ................................................................................................................................... 9
Removing the motor: ................................................................................................................................. 9
Motor top end ............................................................................................................................................. 11
Disassembling the right side ................................................................................................................... 23
Disassembling the left side ...................................................................................................................... 26
Crankcase / Transmission / Central crankcases ................................................................................. 29
Tightening torques .................................................................................................................................... 36
Clean injector body ................................................................................................................................... 38
SHERCO diagnostic tools........................................................................................................................ 41
Software installation ................................................................................................................................ 42
Software presentation (the various interfaces) : ...................................................................................... 42
Connecting the diagnostic kit wiring ....................................................................................................... 43
Performing diagnostic .............................................................................................................................. 43
Synchronizing the ECU / with the butterfly openning sensor (TPS) ....................................................... 45
Electrical installation checking ................................................................................................................ 47
Regulator .................................................................................................................................................. 47
Cable diagram (Injection / light) .............................................................................................................. 48
Injection beam ......................................................................................................................................... 48
Light beam ............................................................................................................................................... 50
Racing lighting cable diagram : ............................................................................................................... 52
Flasher installation cable diagram : ......................................................................................................... 53
Fan cable diagram : .................................................................................................................................. 54
CONTENTS
1/54