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MSSC QM1610 Technical Manual

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QM1610

Technical Manual

P/N 462377-01
Revision: AD, May 2013

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Summary of Contents for MSSC QM1610

  • Page 1: Technical Manual

    QM1610 Technical Manual P/N 462377-01 Revision: AD, May 2013...
  • Page 2 © 2013. Used with permission. MSSC, LLC 926 McDonough Lake Road, Phone: (618) 343-1006 Collinsville, Phone: (800) 854-8905 IL 62234 USA Fax: (618) 343-1016 www.msscllc.com...
  • Page 3 Customer Support and Training Contact Information If you have any questions or need assistance, please contact MSSC, LLC at  1-800-854-8905 (for all customers within the United States). Outside the U.S., customers should contact their MSSC, LLC distributor or subsidiary for assistance.

  • Page 4: Table Of Contents

    Chapter 4 — Main Parts Standard QM1610 Assembly ....... . . 4–1 Printhead Assembly .
  • Page 5 Introduction ..........6–1 QM1610 Standard Assembly........6–2 QM1610 Printhead Assembly .

  • Page 6: Chapter 1 - Introduction

    Introduction This QM1610 Technical Manual provides you with complete maintenance, troubleshooting and servicing information for the QM1610 Ink Jet Printer. It also contains a replacement parts list. The QM1610 will support porous ink applications. Caution EQUIPMENT DAMAGE. To avoid serious injury or damage to the equipment, perform procedures in this manual only if you are a qualified technician.

  • Page 7: Specifications

    MSSC QM1610 Technical Manual Specifications 161.6 mm (6.36 inches) 75.3 mm (2.96 inches) 215.1 mm 115.9 mm (8.46 inches) (4.56 inches) 232.1 mm 113.5 mm (9.13 inches) (4.46 inches) 303.4 mm (11.94 inches) Figure 1-1: QM1610 Dimensions Specifications Rev AD...

  • Page 8: Chapter 2 - Maintenance

    Maintenance Startup Procedure At the beginning of each shift, perform the following tasks: With the spray cap on the solvent bottle, spray the nozzles with solvent. In harsh environments, you may need to spray the nozzles more often than once per shift. Purge the printhead.

  • Page 9: Chapter 3 - Troubleshooting

    Troubleshooting Problems, Causes and Solutions Problem Possible Cause Solution Row of keys fails to Controller PCBA is defective. Replace the Controller PCBA. (refer to work. “Replacing the Controller PCBA” on page 5-11.) Keypad is bad. Replace the Keypad The green light is Cable connection loose.
  • Page 10 MSSC QM1610 Technical Manual Problem Possible Cause Solution A dot or dots Unit ran out of ink. Replace the ink bottle. missing. Nozzle clogged 1. Spray the nozzle block with solvent. 2. Backflush the nozzle. (refer to “Backflushing a Nozzle” on page 5-2.) 3.
  • Page 11 MSSC QM1610 Technical Manual Problem Possible Cause Solution The bottle will not Regulator is not properly Reseat the regulator in the printhead base. engage when seated in the saddle of the replacing the printhead base. bottle. Regulator is cracked. Replace the regulator. (refer to “Replacing the Regulator”...

  • Page 12: Standard Qm1610 Assembly

    Main Parts Standard QM1610 Assembly 1. Controller Assembly 4. Bracket Assembly 2. Controller Mounting Frame 5. Mounting Tab 3. Power Supply 6. Printhead Assembly Figure 4-1: Standard QM1610 Assembly Rev AD Standard QM1610 Assembly...

  • Page 13: Printhead Assembly

    MSSC QM1610 Technical Manual Printhead Assembly 1. Printhead Top Cover 6. Regulator 2. PCB Assembly 7.Tubing (Manifold to Valve) 3. Cable Assembly 8. Nozzle Block 4. Valve 9. Supporting pin 5. Printhead Bottom Cover Figure 4-2: Standard Printhead Assembly Printhead Assembly...

  • Page 14: Controller Assembly

    MSSC QM1610 Technical Manual Controller Assembly 1. Controller Top Cover 5. Cable Assembly 2. Rubber Keypad 6. Photoelectric Sensor Cover 3. Controller PCBA 7. LCD Assembly 4. Controller Bottom Cover 8. LCD Cover Figure 4-3: Controller Assembly Rev AD Controller Assembly...

  • Page 15: Chapter 5 - Servicing Procedures

    Servicing Procedures Preparing the QM1610 for Servicing Before beginning work on the QM1610, follow these steps. Failure to follow these steps may result in serious injury or damage to the unit. To begin servicing the QM1610: Remove the ink bottle.

  • Page 16: Backflushing A Nozzle

    MSSC QM1610 Technical Manual Backflushing a Nozzle Prepare the QM1610 for servicing. (refer to “Preparing the QM1610 for Servicing” on page 5-1.) Remove the printhead bottom cover by removing the three screws from the bottom of the printhead. With the unit flat on the workbench, place your thumb on the regulator and press down lightly as you lift up the Bottom half of the printhead.

  • Page 17: Backflushing A Valve

    Plug in the power supply and purge. (Refer the User's Manual for how to purge.) Note: If the QM1610 is not purging, you will not be able to run solvent through the valve. Spray solvent through the valve for several seconds.

  • Page 18: Replacing The Nozzle Block

    Replace the printhead cover. Be careful not to pinch any of the wires or tubing in the printhead. Install an ink bottle, plug the system in, and purge the QM1610 with ink to remove any air introduced into the system.

  • Page 19: Optional 20 Mm, 32 Mm And 48 Mm Nozzle Blocks

    An optional 20 mm, 32 mm and 48 mm nozzle block is available for the QM1610 printhead. If you wish to install a 20 mm, 32 mm or 48 mm nozzle block, refer to the Chapter 6, “Illustrated Parts List” for ordering information and follow the procedure “Installing the New Nozzle Block”...

  • Page 20: Replacing A Valve

    MSSC QM1610 Technical Manual Replacing a Valve Removing the Valve Prepare your QM1610 for servicing. (refer to “Preparing the QM1610 for Servicing” on page 5-1.) Remove the printhead bottom cover by removing the three screws from the bottom of the printhead. With the unit flat on the workbench, place your thumb on the regulator and press down lightly as you lift up the bottom half of the printhead.

  • Page 21: Replacing The Regulator

    Replacing the Regulator Removing the Regulator Prepare your QM1610 for servicing. (refer to “Preparing the QM1610 for Servicing” on page 5-1.) Remove the printhead bottom cover by removing the three screws from the bottom of the printhead. With the unit flat on the workbench, place your thumb on the regulator and press down lightly as you lift up the bottom half of the printhead.

  • Page 22: Replacing The Printhead Pcba

    MSSC QM1610 Technical Manual Install an ink bottle, plug the system in, and purge the QM1610 with ink to remove any air introduced into the system. Your unit is ready to return to normal operation. Replacing the Printhead PCBA Removing the Printhead PCBA Prepare your QM1610 for servicing.

  • Page 23: Installing The New Printhead Pcba

    Replacing the Display Removing the Display Prepare your QM1610 for servicing. (refer to “Preparing the QM1610 for Servicing” on page 5-1.) Remove the controller from the controller mounting frame by removing the two screws from the mounting tabs on one side.

  • Page 24: Installing The New Display

    Dispose of used batteries according to the manufacturer's instructions. Removing the Battery Prepare your QM1610 for servicing. (refer to “Preparing the QM1610 for Servicing” on page 5-1.) Remove the controller from the controller mounting frame by removing the two screws from the mounting tabs on one side.

  • Page 25: Installing The New Battery

    Reinstall the ink bottle. Replacing the Controller PCBA Removing the Controller PCBA Prepare your QM1610 for servicing. (refer to “Preparing the QM1610 for Servicing” on page 5-1.) Remove the controller from the controller mounting frame by removing the two screws from the mounting tabs on one side.

  • Page 26: Installing The New Controller Pcba

    MSSC QM1610 Technical Manual Caution EQUIPMENT DAMAGE. If there is photoelectric sensor installed, loosen two screws and overturn the cover aside. Then loosen four screws and pull off the wire away from the terminal. Remove the four screws from the controller bottom to remove the controller top and rubber Keypad.

  • Page 27: Chapter 6 - Illustrated Parts List

    To place an order, provide your local distributor or MSSC with part numbers and quantities. System part numbers for QM1610 Printers in available regions are listed in Table 6-1: Printer Regions...

  • Page 28: Qm1610 Standard Assembly

    Power Supply, with US Power Cord RP16061 Power Supply, with International Power Cord RP19706 Power Cord, China RP35443 Power Cord, US RPJ500-0043-001 Power Cord, International (flying lead without plug) RPJ500-0043-002 Table 6-2: QM1610 Standard Assembly Parts List QM1610 Standard Assembly Rev AD...
  • Page 29 Clamp, Cross RP28801 Ratchet Handle (Optional) 19321 Plug, Pry-Out 7/8” RP19757 Bracket Assembly RP21506 Kit, Bracket and Frame QM35253 Table 6-2: QM1610 Standard Assembly Parts List (Continued) * - Items are not shown in the illustration Rev AD QM1610 Standard Assembly...

  • Page 30: Qm1610 Printhead Assembly

    MSSC QM1610 Technical Manual QM1610 Printhead Assembly Figure 6-2: QM1610 Printhead Assembly QM1610 Printhead Assembly Rev AD...
  • Page 31 35510 Tubing, Valve 713, 14H, 16H J501-0030-004 Supporting Pin, Valve RP35720 Nozzle Assembly, Cleaner RP15943 Clip, Valve Retaining RP35208 Table 6-3: QM1610 Printhead Assembly Parts List * - Items are not shown in the illustration Rev AD QM1610 Printhead Assembly...

  • Page 32: Qm1610 Controller Assembly

    QM1610 Controller Assembly Figure 6-3: QM1610 Controller Assembly Item Description Part Number Quantity per Package Housing Kit, Controller Enclosure (Non silk screened) QMRP35244 Housing Kit, Controller Enclosure (Silk screened) QMRP35541 Table 6-4: QM1610 Controller Assembly Parts List QM1610 Controller Assembly Rev AD...

  • Page 33: Keypad In Different Languages

    Controller, PCBA (refer to Table 6-6 for part numbers for different languages) Cable Assembly, Internal Controller RP35211 Display Assembly, LCD RP35205 Table 6-4: QM1610 Controller Assembly Parts List (Continued) Keypad in Different Languages Part Number Keypad RP35218 Keypad, Rubber, Simplified Chinese...

  • Page 34: Consumables And Other Components

    CD, Operator Manual and Declaration of Conformity 462379 CD, Service Manual Documentation, English 462380 Manual, QM1610 Technical (US) 462377-01 Manual, QM1610 Technical (UK) 462377-21 Table 6-7: Consumables and Other Components QM1610 Owner’s Manual in Different Languages Part Number Language 462376-01 English (US) 462376-02 French 462376-03 German...
  • Page 35 MSSC QM1610 Technical Manual Part Number Language 462376-09 Dutch 462376-10 Chinese (Simplified) 462376-12 Korean 462376-13 Thai 462376-15 Norwegian 462376-16 Finnish 462376-17 Swedish 462376-21 English (UK) 462376-23 Polish 462376-24 Turkish 462376-26 Hungarian 462376-36 Chinese (Traditional) Table 6-8: Owner’s Manual (Continued) Rev AD...

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