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Operating Instructions
Operating Instructions
Operating Instructions
Operating Instructions
Operating Instructions
Translation of the original operating instructions
Translation of the original operating instructions
Translation of the original operating instructions
Translation of the original operating instructions
Translation of the original operating instructions
Flail mower
Flail mower
Flail mower
Flail mower
Flail mower
4500 Hydro
4500 Hydro
4500 Hydro
4500 Hydro
4500 Hydro
- 4500 621 65 cm / Front wheels
- 4500 622 65 cm / Roller
- 4500 631 80 cm / Front wheels
- 4500 632 80 cm / Roller
Before commissioning the machine, read operating
instructions and observe warnings and safety instructions.
Operating Instructions No. 998 790 02.10
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Summary of Contents for Agria 4500 HYDRO
- Page 1 Translation of the original operating instructions Flail mower Flail mower Flail mower Flail mower Flail mower 4500 Hydro 4500 Hydro 4500 Hydro 4500 Hydro 4500 Hydro - 4500 621 65 cm / Front wheels - 4500 622 65 cm / Roller...
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Page 2: Symbols, Name Plate
Please state these data when orde- Engine oil level ring spare parts to avoid wrong deli- veries. Transmission oil Only use original agria spare parts! Fuel Specifications, figures and dimensi- ons stated in these instructions are Fuel filter not binding. No claims can be derived from them. -
Page 3: Designation Of Parts
Designation of Parts Fig. A agria Flail mower 4500 Hydro... - Page 4 - Engine shut-off switch - version 80 cm (4500 631, -632) - Speed control lever 27 Driving speed lever 28 Steering brake lever left 29 Steering brake lever right 30 Safety circuit lever left and right agria Flail mower 4500 Hydro...
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Page 5: Table Of Contents
Starting the Engine ......29 Driving ..........30 Mulching ......... 30 Danger Zone ........31 Note fold-out pages! Working on Slopes ......31 Shutting off Petrol Engine ....32 Fig. A ........3 Fig. B (Engine) ....54 agria Flail mower 4500 Hydro... -
Page 6: Recommendations
Recommendations Maintenance and Fuel Repair Petrol Engine The trained mechanics of your agria This petrol engine runs smoothly on workshop carry out expert maintenance commercial unleaded regular petrol. and repair. Do not add oil to petrol. You should only carry out major mainte-... -
Page 7: Safety Instructions
Any unauthorized changes to the tool knives have stopped rotating complete- carrier render manufacturer liability null and void. Careful with rotating tools – keep at a safe distance! agria Flail mower 4500 Hydro... - Page 8 (jumper cable). Danger of explosion. on, always watch out for further objects and remove them in time. For operation in enclosed areas, ensu- re that a safety distance is kept to enclo- sures to prevent damage to tools. agria Flail mower 4500 Hydro...
- Page 9 Only when it has come to a complete stand- still can it be worked upon. Before you work on the engine, always remove spark plug connector. agria Flail mower 4500 Hydro...
- Page 10 Make sure fuel is of specified quality. perly after maintenance and cleaning. Store fuel in approved cans only. Only use original agria spare parts. All Liquids leaking under high pressure, e.g. other commercial spare parts must cor- fuel, can penetrate the skin and cause respond to quality and technical requi- severe injuries.
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Page 11: Electrical System
Retighten attachment bolts of drive- wheels or check tightness when doing maintenance work. Electrical System Persons having a pacemaker may not touch live parts of the ignition system when the engine is running. agria Flail mower 4500 Hydro... - Page 12 Do not spray with stance. Never let the engine water run in closed rooms. Do not star t the Before each fuel fill, shut off engine in closed the engine and wait until it has rooms! cooled off. agria Flail mower 4500 Hydro...
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Page 13: Specifications
VHL ....385 ......385 ......385 ......385 VHR ....385 ......385 ......385 ......385 β ..... 57° ......57° ......57° ......57° δ R ....45° ......45° ......45° ......45° agria Flail mower 4500 Hydro... - Page 14 Cutting height: ..from 20 to 90 mm ....4 levels by means of roller ... steplessly by means of front wheels Cutting range: ..scrub max. Ø20 mm Cutting range: ..scrub max. Ø30 mm agria Flail mower 4500 Hydro...
- Page 15 Cutting height: ..from 20 to 90 mm ....4 levels by means of roller ... steplessly by means of front wheels Cutting range: ..scrub max. Ø30 mm Cutting range: ..scrub max. Ø30 mm agria Flail mower 4500 Hydro...
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Page 16: Engine
....a = 1,48 m/s Fuel filter: ......feul-online in accordance with EN 836/A2 and DIN EN ISO 20643 Air filter: ..Dry filter element with foamed preliminary filter Carburettor: ..Throttle valve type agria Flail mower 4500 Hydro... - Page 17 ....a = 3,4 m/s in accordance with EN 836/A2 and DIN EN ISO 20643 Fuel consumption: ... 312 g/kWh Fuel filter: ......fuel-online Air filter: ..Dry filter element with foamed preliminary filter agria Flail mower 4500 Hydro...
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Page 18: Devices And Operating Elements
3. Devices and Operating Elements Due Use Ignition System The flail mower agria 4500 Hydro is sui- The petrol engine is equipped with a ted for use in farming and forestry for contactless ignition system. We recom- example for grass maintenance, such as... -
Page 19: Speed Adjusting Lever (Vers. 65 Cm)
Engine Shut-off switch Off - engine shut off Operating position A/25 A/26 Speed adjusting lever The lever (A/26) is used in the illustra- ted positions for the following: Engine speed stepless from min. to max. agria Flail mower 4500 Hydro... -
Page 20: Safety Circuit
Operating position (at least one lever pressed down and held) Do not fasten safety circuit lever Release the safety circuit lever in an emergency, the lever will auto- matically go to STOP position! agria Flail mower 4500 Hydro... -
Page 21: Transmission
3. Devices and Operating Elements Transmission The agria flail mower is equipped with a hydrostatic drive. Driving Control The driving speed forward or reverse is steplessly set or changed with the forefin- ger or the thumb at the driving lever (A/27). -
Page 22: Steering Brake
By moving both steering levers to the stop the driving wheels are braked (application recommen- ded, for instance when engine is overloaded) - the equipment drive (PTO shaft) remains unaffec- A/28 A/29 ted. agria Flail mower 4500 Hydro... -
Page 23: Handlebar
Handle (A/23) pulled back - Handlebar locking bolt is unlocked - Handlebar can be turned to the left or right Release handle and slightly move handlebar to the left and right until the locking bolt is engaged. agria Flail mower 4500 Hydro... -
Page 24: Cutting Height Adjustment
Bolts turned upwards and facing back = light steering on even surfaces Rigid position in running wheel central position (movement directly ahead) Bolts turned downwards, facing forward and locked = better control of the sides on slopes agria Flail mower 4500 Hydro... -
Page 25: Cutting Height Adjustment
A/20 higher = adjust ratchet lever downwards and swing ratchet lever inwards into the ap- propriate ratchet. Cutting height: 1 = 40 mm 2 = 65 mm 3 = 90 mm 4 = 105 mm agria Flail mower 4500 Hydro... -
Page 26: Fixing Points
Version front wheels on the tubular frame at the front and the lugs (A/16) at the rear A/16 Version roller lug (A/18) at the front and the lugs (A/16) at the rear A/16 A/18 agria Flail mower 4500 Hydro... -
Page 27: Commissioning And Operation
5 mm margin for the fuel to expand. Note: For reasons of transport, the engine is not filled completely with engine oil! Before you operate the engine the first time, fill in engine oil, do not fill over max.! agria Flail mower 4500 Hydro... - Page 28 Do not touch the hot engine - danger of burns! Do not touch or remove the ignition line and spark plug connector while the engine is running. agria Flail mower 4500 Hydro...
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Page 29: Starting The Engine
CHOKE to “CHOKE” position Warm engine: Set speed control lever to max Start the engine with the recoil starter Once the engine has started, let it warm up for some time. Slowly push choke back into operating position. agria Flail mower 4500 Hydro... -
Page 30: Driving
Worn or damaged cutting tools can be ejected! - If the machine begins to vibrate unusually strongly an immediate check is necessary. - Before any cleaning turn off the engine and pull spark plug connec- tor for safety reasons! agria Flail mower 4500 Hydro... -
Page 31: Danger Zone
Flail mower 4500 Hydro... -
Page 32: Shutting Off Petrol Engine
80 cm Wait until all moving machine parts have come to a standstill! When leaving, secure the machine with chocks against rolling away! Secure the machine against unauthorized use – disconnect spark plug connector! agria Flail mower 4500 Hydro... -
Page 33: Maintenance
- For engine oil quality refer to “Specifications” Engine Oil Filter (version 80 cm) Change oil filter cartridge (B/5) always after 100 ope- rating hours engine Fuel filter 50 h Change fuel filter (B/12) always after 100 operating hours engine agria Flail mower 4500 Hydro... -
Page 34: Cooling System
Check each time before you put the flail mower into operation. Spark plug For fitting and removing the spark plugs swing the handlebar to the right. All other maintenance of the engine engine agria Flail mower 4500 Hydro... -
Page 35: Machine
100 Nm hours with 100 Nm. Proceed likewise when doing maintenance work. Check tyre air pressure regularly. For smooth driving, make sure that there is the same pres- sure in front and rear tyres respectively. agria Flail mower 4500 Hydro... -
Page 36: Adjustments On Hand Levers
Wheel Coupling Each wheel must be uncoupled when the pawl (Z) is engaged in the 1. ratchet. Adjustment: to be made with the adjusting screws (A/13) alternately the setting of the park brake. A/13 - Service agria Flail mower 4500 Hydro... -
Page 37: Safety Circuit
7 seconds. Check cutter brake for proper function each time max. 7 sec you take up operation. After every 100 hours check that the cutter coasting time < 7 seconds, where necessary - Service agria Flail mower 4500 Hydro... -
Page 38: V-Belt
Regulate adjusting screw until the ne- cessary tension in the V-belt has been reached Retighten screws Remount the V-belt protector (A/4)! Do not operate the machi- ne without the protection device in place! agria Flail mower 4500 Hydro... -
Page 39: Changing V-Belt
V-belt pulley Change the V-belt remount V-belt Remount screw for tension lever Adjust V-belt tension Remount the V-belt protector (A4 and A/5)! Do not operate the machi- ne without the protection device in place! agria Flail mower 4500 Hydro... -
Page 40: Driving Chains
Retighten clamping screws (1) sed in with thumb pressure ap- prox. 10 - 15 mm. Replace the chain protection covers! operate machine without 10 - 15 mm protection device in place. agria Flail mower 4500 Hydro... -
Page 41: Lubricating Points
50 h; B; J on either side locking bolts of the front wheels Version roller on either side knife shaft bearing (left by the recess at the V-belt protector) on either side roller bearing agria Flail mower 4500 Hydro... -
Page 42: Flail Knives
Should increased vibrations in the machine continue to occur - Service The flail knives are easily exchanged, are suspended loosely swinging and must remain freely suspended. Only use original agria spare parts! agria-No. 65 cm 80 cm Flail knives (4) 79084 32 St. -
Page 43: General Maintenance
Clean engine only with a cloth. Avoid spraying with air-compressed water jets, as water might leak into ignition and fuel system causing mal- functions. Graphic Symbols Worn and missing stickers with operating and safety instructions must be replaced. agria Flail mower 4500 Hydro... -
Page 44: Storage
- in humid rooms - in rooms where fertilizer is stored - in stables or adjacent rooms. e) Covering the machine Protect the machine with cloth or a similar cover. agria Flail mower 4500 Hydro... - Page 45 Flail mower 4500 Hydro...
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Page 46: Maintenance Schedule
Once a year 50 h; B; J A; 50 h 16 50 h 100 h; B; J 50 h A; 50 h B; J 200 h 50 h 200 h A; 8 h agria Flail mower 4500 Hydro... -
Page 47: Inspection And Maintenance Chart
K = Checks and maintenance to be executed by operator W = Maintenance to be executed by professional workshop F = Maintenance should be carried out by your agria workshop BM = Refer to engine operating instructions agria Flail mower 4500 Hydro... -
Page 48: Troubleshooting
6. Troubleshooting Observe safety instructions! Have all serious malfunctions on the machine or engine repaired by your agria workshop. They have the proper tools. Improper repairs can only add to the damage. Problem Possible cause Remedy Page Petrol engine Spark plug connector not... - Page 49 Knives damaged or unevenly worn Replace knives Mulching output Dull knives Change knives or re-sharpen them suddenly Remove any burr with a hand grinding stone declines BM = see operating instructions engine - Service agria Flail mower 4500 Hydro...
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Page 50: Electrical Wiring
= black - for version 65 cm on the engine we = white - for version 80 cm on the handlebar (A/25) 5 Mulching drive 6 Driving speed 7 Brake right 8 Brake left agria Flail mower 4500 Hydro... -
Page 51: Varnishes, Wear Parts
Wearing Parts - Engine: Honda B&S Spark plug 789 88 706 09 Filter element cpl. 405 272 716 22 Foamed preliminary filter 640 88 Engine oil filter 716 23 Fuel filter 789 81 789 81 agria Flail mower 4500 Hydro... - Page 52 Flail mower 4500 Hydro...
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Page 53: Designation Of Parts
7 Oil dip-stick, oil filler tube 8 Drain plug 9 Muffler 10 Starter grip 11 Sreen fan 12 Fuel filter 13 Fuel pump (only version B&S Vanguard 16 HP) 14 Choke (only version B&S Vanguard 16 HP) agria Flail mower 4500 Hydro... - Page 54 Designation of Parts Fig. B Honda GXV 340 Briggs & Stratton Vanguard 16 HP agria Flail mower 4500 Hydro...
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Page 55: Conformity Declaration
Conformity Declaration agria Flail mower 4500 Hydro... - Page 56 GmbH Bittelbronner Straße 42 D-74219 Möckmühl Tel. +49/ (0)6298 /39-0 Fax +49/ (0)6298/39-111 e-mail: info@agria.de Internet: www.agria.de Your local agria specialist dealer:...
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