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Power Machines for Soil Cultivation,
Grass and Property Maintenance
Operating Instructions
for AGRIA
Grassland Mower Hopper 5000
5000 011 Compact
5000 021 Comfort
3959, 3960
Before commissioning the machine, read operating instructions
and observe warnings and safety instructions.
Operating Instructions No. 998 723
®
02.97
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Table of Contents
Troubleshooting
Related Manuals for Agria 5000
Summary of Contents for Agria 5000
- Page 1 Power Machines for Soil Cultivation, Grass and Property Maintenance Operating Instructions ® for AGRIA Grassland Mower Hopper 5000 5000 011 Compact 5000 021 Comfort 3959, 3960 Before commissioning the machine, read operating instructions and observe warnings and safety instructions. Operating Instructions No. 998 723...
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Page 2: Table Of Contents
Starting the Engine ......23 Shutting off the Engine ....24 Note fold-out pages! Mowing ..........25 Fig. A ..........5 Fig. B, Engine Quantum XM 45 ..5 Fig. C + D, Engine CLASSIC 35 ..5 Grassland Mower Hopper 5000 Edition 02.97... -
Page 3: Amount Of Delivery
For Engine type and number, refer to p5/fig. B/7 or C/7. Please state these data when ordering spare parts to avoid wrong deliveries. Only use original AGRIA spare parts! Mowing drive Specifications, figures and dimensions stated in these instructions are not bind- ing. -
Page 4: Recommendations
Maintenance and external covers). Oil can be brushed Repair or sprayed on. Anti-corrosive agents are environ- The trained mechanics of your AGRIA mentally friendly and degrade fast. workshop carry out expert maintenance Using ecologically safe bio-lubricants and repair. and bio-anti-corrosives, you contrib-... -
Page 5: Designation Of Parts
Designation of Parts Figure A Figure B Figure C CLASSIC 35 CLASSIC 35 Figure D Quantum XM 45 Edition 02.97 Grassland Mower Hopper 5000... - Page 6 3 Cooling grille 4 Engine filler and drain plug with oil dip-stick 5 Air filter 6 Carburetor 7 Engine type/Type no. 8 Spark plug, spark plug connector 9 Guarded exhaust 10 PRIMER (CLASSIC 35 version only) Grassland Mower Hopper 5000 Edition 02.97...
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Page 7: Assembly
1 Steering bar 2 Handlebar 3 Clip for Bowden cable 4 Bolt for handlebar attachment 5 Oval washer with square hole 6 Grip nut 7 Starter cord bracket 8 Starter cord Edition 02.97 Grassland Mower Hopper 5000... -
Page 8: Assembly
Attach the cutter bar to the mower 4 Hex head bolt (see p21) 5 Driving stone 6 Hex head bolt Commissioning the machine 7 Locking nut For start-up procedures, follow the in- 8 Cutter bar carrier pin structions on p22. Grassland Mower Hopper 5000 Edition 02.97... -
Page 9: Safety Instructions
When transporting the mower on vehi- cles or trailers outside the area to be mowed, ensure that the engine is turned off. Careful with rotating tools – keep at a safe distance! Edition 02.97 Grassland Mower Hopper 5000... - Page 10 For operation in enclosed areas, ensure the steering handle while mower is at that a safety distance is kept to enclo- work. sures to prevent damage to tools. Never adjust the operating handles dur- ing work – danger! Grassland Mower Hopper 5000 Edition 02.97...
- Page 11 Secure grassland mower against unau- springs. thorized use. If mower is equipped with Do not transport the dismounted cutter ignition key, remove the key. For all other bar without protective strips. versions, remove spark plug connector. Edition 02.97 Grassland Mower Hopper 5000...
- Page 12 Weights tive devices and adjust them properly. Always fit weights onto appropriate Only use original AGRIA spare parts. weight mounting devices. All other commercial spare parts must correspond to quality and technical re- Snow Clearing quirements specified by AGRIA.
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Page 13: Safety Instructions
Any repairs are to be carried out by trained mechanics only and with the appropriate tools. Regularly check tyre air pressure. Ex- cessive pressure may cause bursts. Edition 02.97 Grassland Mower Hopper 5000... -
Page 14: Specifications
Cutter bar drive: .. Central rocker arm (in accordance with regulations of German drive with V-belt clutch Agricultural Association) Only use original AGRIA V-belts! (see list of wear parts p37) Vibration acceleration value: on handlebar grip: ..a = 4.5 m/s Reciprocating shaft speed .. -
Page 15: Operation On Slopes
..25° inclination (55%) Valve lash (engine cold): Temporary operation Intake: ....0.10 mm – 0.15 mm up to ....30° inclination (66%) Outlet: ....0.18 mm – 0.23 mm Starter: ......Recoil starter Edition 02.97 Grassland Mower Hopper 5000... -
Page 16: Engine, Comfort Version
..25° inclination (55%) Valve lash (engine cold): Temporary operation Intake: ....0.10 mm – 0.15 mm up to ....30° inclination (66%) Outlet: ....0.18 mm – 0.23 mm Starter: ......Recoil starter Grassland Mower Hopper 5000 Edition 02.97... -
Page 17: Devices And Operating Elements Engine
3. Devices and Operating Elements The grassland mower AGRIA 5000 is Cooling System suited for horticultural, agricultural, and The cooling system is fan-cooled. There- forestal operations, for grass and park fore keep the grille on the recoil starter maintenance and for winter service op- and the cooling fins on the cylinder clean eration. -
Page 18: Speed Control Lever
„STOP“ to shut off the engine instantly. engine instantly. PRIMER The engine type CLASSIC 35 is equipped with a PRIMER (C/10) instead of a choke to inject fuel for cold starts. Grassland Mower Hopper 5000 Edition 02.97... -
Page 19: Clutch
Engage mowing drive: Do not tie the dead man’s Pull the clutch control lever (A/2) to- handles. wards the handlebar Disengage the mowing drive: Release the clutch control lever (A/2) Edition 02.97 Grassland Mower Hopper 5000... -
Page 20: Drive-Wheels
Remove the panel from bracket 2, pulling it upwards at an angle and to- wards the handlebar Mounting the engine panel To replace the panel, reverse the above order. Grassland Mower Hopper 5000 Edition 02.97... -
Page 21: Cutter Bar
(2) in the hole (3) on the basic machine. Lock the carrier pin with an R-clip (4). 1 Cutter bar 2 Carrier pin 3 Hole to accommodate the cutter bar 4 R-clip 5 Knife driver 6 Driver pin 7 Driving stone Edition 02.97 Grassland Mower Hopper 5000... -
Page 22: Commissioning And Operation
Before you start the engine move all To avoid starting problems, top up fuel controls to neutral or idling. before the first start-up and after longer Keep your feet clear off the engaged storage. attachment. Grassland Mower Hopper 5000 Edition 02.97... -
Page 23: Starting The Engine
Do not let it snap back. Once the engine is started move the speed control lever slowly midway be- tween idling speed and full speed and let it warm up for a short time. Edition 02.97 Grassland Mower Hopper 5000... -
Page 24: Shutting Off The Engine
CHOKE position – risk of fire! The speed control lever also serves as engine dead stop. In an emergency move the le- ver to position „STOP“ to shut off the engine instantly. Grassland Mower Hopper 5000 Edition 02.97... -
Page 25: Mowing
Mowing on flat areas Mowing on slopes Move the clutch control lever for wheel- drive (A/1) towards the handlebar: the mower moves ahead and starts mowing. Always turn the machine towards the slope when mowing on banks. Edition 02.97 Grassland Mower Hopper 5000... -
Page 26: Maintenance
”0”, this means wheels and cutter bar come to a stop. If it is no longer possible to adjust the clutch play, the V-belt will need replace- ment. For this purpose, contact your professional AGRIA workshop. Grassland Mower Hopper 5000 Edition 02.97... -
Page 27: Drive-Wheels
Turn the mower over to its left side and remove the bottom plate (5) If the V-belts are worn, replace them Only use original AGRIA V-belts! – see ”wear parts” For V-belt change and the following ad- justment, contact your AGRIA work-... -
Page 28: Mowing Attachment
For this purpose remove the knife. After cleaning, apply Bio-lubricating oil or Bio-lubricating grease to all gliding parts. For longer storage, spray the cutter bar with Bio-slushing oil. Grassland Mower Hopper 5000 Edition 02.97... -
Page 29: Cutter Bar
If this is not enough, place the spanner again on the nut and repeat the procedure. Tighten hex nut (1) Then adjust the remaining knife hold- ers in the same way Edition 02.97 Grassland Mower Hopper 5000... -
Page 30: Grinding The Knives
(P). in diameter and approx. 35 mm in length Use a grinding stone to remove any or a special grinding tool. burr. Top knife Bottom knife ESM universal-municipal cutter bar Wrong grinding Correct grinding Grassland Mower Hopper 5000 Edition 02.97... -
Page 31: Engine
For oil quantity and quality, refer to chap- ter „Specifications“. If possible, use a funnel or a similar device to fill in oil. Only change oil while the engine is still warm, but not hot – danger of burns! Edition 02.97 Grassland Mower Hopper 5000... -
Page 32: Air Filter
Attach the screw and tighten it sert (see wear parts). Rear wall Screw Insert Central piece Insert Filter pot Bolt To fit the insert, ensure that the lip is flush with the rear wall as indicated. Grassland Mower Hopper 5000 Edition 02.97... -
Page 33: Fuel System
Turn wrench at 90° or a torque of 20…30 Nm. clean here With spark plug or spark plug cable removed, do not check the ignition for spark formation. Only use approved testing equipment. Edition 02.97 Grassland Mower Hopper 5000... -
Page 34: Governor
Removing Carbon drive must come to a stop. Deposits If necessary, contact your AGRIA work- shop. After every 100 hours of operation take off the cylinder head and remove car- bon deposits on the cylinder, cylinder head, piston crown, and valves and re- new head gasket. -
Page 35: General
Bio-slushing oil. ing. Clean the engine only with a cloth. Avoid spraying with air-compressed water jets, as water might leak into igni- tion and fuel system, causing malfunc- tions. Edition 02.97 Grassland Mower Hopper 5000... -
Page 36: Storage
(AGRIA result in starting problems and heavy No. 673 50). -
Page 37: Lubricants, Varnishes, Wear Parts
672 44 Air filter insert for Quantum XM45 engine 686 34 Spark plug RJ 19 LM 753 75 V-belt for transmission 753 77 V-belt for mowing drive Spare Parts 997 097 Grassland mower 5000 Edition 02.97 Grassland Mower Hopper 5000... -
Page 38: Troubleshooting
6. Troubleshooting Observe safety instructions! Have all serious malfunctions on the machine or engine repaired by your AGRIA workshop. They have the proper tools. Improper repairs can only add to the damage. Problem Possible cause Remedy Page Engine - Spark plug connector not connected... -
Page 39: Troubleshooting
Blade tips of - Top knife protrudes too far Adjust knife guides and wear plates bottom knife over bottom knife work into blades of top knife = For this purpose contact your AGRIA workshop. Edition 02.97 Grassland Mower Hopper 5000... -
Page 40: Inspection And Maintenance Chart
A = Each time before you take up operation B = After each cleaning K = Checks and maintenance to be executed by operator W = Maintenance to be executed by professional workshop * = after 2 years Grassland Mower Hopper 5000 Edition 02.97... -
Page 41: Conformity Declaration
EC directive AGRIA-Werke, GmbH D-74215 Möckmühl/Württ. herewith declare in sole responsibility that the product Grassland Mower Hopper, Type 5000 to which this declaration refers, corresponds to the standard fundamental safety and health requirements as stipulated in EC directive 89/392/EEC and EMC directive 89/336/EEC. - Page 42 AllShredd Cutterbar mowers Lawn mowers Verticutters All-purpose machines ® AGRIA -- a tradition of quality Contact your authorised agria dealer for service and prompt delivery of spare parts AGRIA-Werke GmbH, D-74215 Möckmühl, Phone 0049 62 98/39-0, Fax 0049 62 98/39-111...
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