Wacker Neuson PS 2 1503 Operator's Manual
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Wacker Neuson PS 2 1503 Operator's Manual

Ps series (3-phase)
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OPERATOR'S MANUAL
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1
5
4
6
2
6
E
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0154626en
0409
Pump
PS (3-Phase)
Series
002

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Summary of Contents for Wacker Neuson PS 2 1503

  • Page 1 0154626en 0409 Pump PS (3-Phase) Series OPERATOR’S MANUAL...

  • Page 3: Table Of Contents

    PS (3-Phase) Series Table of Contents Foreword Safety Information Operating and Electrical Safety ............5 Information Labels ................5 Technical Data Standard Specifications ................ 6 Operating Specifications (50 Hz) ............7 Operation Names of Parts ................... 11 Prior to Operation ................12 Installation ..................
  • Page 4 Table of Contents PS (3-Phase) Series wc_bo0154626002enTOC.fm...

  • Page 5: Foreword

    Foreword Foreword This manual provides information and procedures to safely operate and maintain this Wacker model. For your own safety and protection from injury, carefully read, understand and observe the safety instructions described in this manual. Keep this manual or a copy of it with the machine. If you lose this manual or need an additional copy, please contact Wacker Corporation.

  • Page 6: Safety Information

    Safety Information PS 3-Phase Series Safety Information This manual contains DANGER, WARNING, CAUTION, and NOTE callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

  • Page 7: Operating And Electrical Safety

    PS 3-Phase Series Safety Information Operating and Electrical Safety To reduce risk of electric shock, connect only to a properly grounded, grounding-type receptacle. WARNING Risk of electric shock - This pump has not been investigated for use in swimming pool areas. An acceptable motor-control switch shall be provided at the time of installation according to local codes and regulations.

  • Page 8: Technical Data

    Technical Data PS (3-Phase) Series Technical Data Standard Specifications Applicable Liquids, Work drainage and Sand-Carrying Water Consistency and 0–40°C (32–104°F) Temperature Pump Impeller Open Type Shaft Seal Double Mechanical Seal Bearing Shielded Ball Bearing Motor Specification Dry Submersible Induction Motor (2-Pole) Insulation Class B: 7.5 to 11 kW Class E: 1.5 to 5.5 kW...

  • Page 9: Operating Specifications (50 Hz)

    PS (3-Phase) Series Technical Data Operating Specifications (50 Hz) PS 3 1503 PS 2 2203 PS 3 2203 PS 2 1503 0009187 0009189 0009191 0009186 0009188 0009190 0009192 0008801- 0008807- 0008813- 0008819- 0008806 0008812 0008818 0008824 Pump Bore 50 (2)
  • Page 10 Technical Data PS (3-Phase) Series PS 2 3703 PS 3 3703 PS 4 3703 0009193 0009195 0009197 0009194 0009196 0009198 0008825- 0008831- 0008837- 0008830 0008836 0008842 Pump Bore mm (in.) 50 (2) 80 (3) 100 (4) Phase Starting Method Direct Online Direct Online Direct Online Output...
  • Page 11 PS (3-Phase) Series Technical Data PS 3 5503 PS 4 5503 0009199 0009201 0009200 0009202 0008843-0008848 0008849-0008854 Pump Bore 80 (3) 100 (4) mm (in.) Phase Starting Method Direct Online Direct Online Output kW (Hp) 5.5 (7.5) 5.5 (7.5) Rated Current 10.8 (400) Maximum Head...
  • Page 12 Technical Data PS (3-Phase) Series PS 4 PS 4 PS 4 PS 4 11003HH 11003HF 7503HH 7503HF 0009207 0009209 0009203 0009205 0009208 0009210 0009204 0009206 0008867- 0008871- 0008855- 0008861- 0008870 0008874 0008860 0008866 0008876 0008878 0008877 0008879 Pump Bore 100 / 150 100 / 150 (in.) (4 / 6)

  • Page 13: Operation

    PS (3-Phase) Series Operation Operation Names of Parts See Graphic: wc_gr000327 wc_gr000327 Ref. Description Ref. Description Discharge Outlet Lifting Handle Coupling Mechanical seal Oil Housing Oil plug Lubricant Sleeve Impeller Volute Suction cover Strainer Cable Assembly Plate Note: This diagram shows the parts layout of a typical PS (Three-Phase) model. The external appearance and the internal construction may vary slightly, depending on your particular model.

  • Page 14: Prior To Operation

    Operation PS (3-Phase) Series Prior to Operation When the pump is delivered, first perform the following checks: • Inspection While unpacking, inspect the product for damage during shipment, and make sure all bolts and nuts are tightened properly. • Specification check Check the model number to make sure it is the product that was ordered.

  • Page 15: Installation

    PS (3-Phase) Series Operation Installation If the pump is used for outdoor fountains, garden ponds and similar places, or to drain a swimming pool, the pump must be supplied my an isolating transformer or connected to a Residual Current Device (RCD) WARNING with a residual operating current not exceeding 30 mA.
  • Page 16 Operation PS (3-Phase) Series Checks to Make Before Installation With the megohmmeter, measure the insulation resistance between each of the power wires and grounding wire to verify the insulation resistance of the motor. Reference insulation resistance: 20MW or greater W or greater) is the Note: The reference insulation resistance (20M value when the pump is new or has been repaired.
  • Page 17 PS (3-Phase) Series Operation companion coupling is securely fastened with proper gaskets. Barbed Discharge Fitting (Barb) – Place hose clamp over hose and push hose to the base of the discharge fitting. Tighten the hose clamp to secure the hose in place. 4.3.2 Avoid dropping the pump or other strong impact.

  • Page 18: Electrical Wiring

    Operation PS (3-Phase) Series wc_gr000328 wc_gr000329 wc_gr000330 Electrical Wiring Performing electrical wiring Electrical wiring should be performed by a qualified person in accord with all applicable regulations. Failure to observe this precaution not only risks breaking the law but is extremely dangerous. WARNING Incorrect wiring can lead to current leakage, electrical shock or fire.
  • Page 19 PS (3-Phase) Series Operation If a cable with cut insulation or other damage is submerged in the water, there is a danger of damage to the pump, electrical leakage, electrical shock, or fire. Be careful not to let the cable assembly be cut or become twisted. This may result in damage to the pump, electrical leakage, electrical shock, or fire.
  • Page 20 Operation PS (3-Phase) Series Wiring Diagram Direct-on-line starting Ref. Description Ref. Description Coil Circle thermal protector Wiring Diagram See Graphic: wc_gr000340 wc_gr000340 Wire Colors Black Yellow Orange Green Brown Purple Blue Violet Clear Shield Pink White Gray Light Blue If connected to a circuit protected by a fuse, use a time-delay fuse with this pump.

  • Page 21: Operation

    PS (3-Phase) Series Operation Operation Before Operation Improper voltage and frequency of the power supply will prevent the pump from attaining its full potential, and may also lead to current leakage, electrical shock, or fire. CAUTION 4.5.1 Once again, check the nameplate of the pump to verify that its voltage and frequency are correct.
  • Page 22 Operation PS (3-Phase) Series COUNTERMEASURE: Interchange two of the three wires designated U, V and W respectively (c), or follow control system manufacturer's instructions to utilize rotary field control and phase inverter function of the control system supplied with the pump. 4.5.6 Operate the pump for a short time (3 to 10 minutes) and perform the following checks:...
  • Page 23 PS (3-Phase) Series Operation Operation The pump may be extremely hot during operation. To prevent burns, do not touch the pump with bare hands. Do not insert your finger or a stick into the pump’s inlet opening. Doing CAUTION so may cause injury, electrical shock, short, or fire. When the pump is not used for a long time, make sure that the power supply (such as a breaker) is properly disconnected.
  • Page 24 Operation PS (3-Phase) Series Water Level During Operation Do not operate the pump below Continuous Running Water Level (a), as doing so will damage the pump, causing current leakage and electrical shock. CAUTION The table below shows the water level during operation by output. Make sure that the water level will not be under these levels.

  • Page 25: Maintenance

    PS (3-Phase) Series Maintenance Maintenance Periodic Maintenance Schedule Pump Monthly Every Every Every 3000 6000 2–5 hrs. hrs. years Measure insulation resistance. Reference insulation resistance = • 1MW or greater. (1) Measure operating current. • Compare with rated current. Measure supply voltage. Compare with allowable •...

  • Page 26: Maintenance And Inspection

    Maintenance PS (3-Phase) Series Maintenance and Inspection Regular maintenance and inspections are a necessity for continued efficient functioning of the pump. If any abnormal conditions are noticed, refer to Troubleshooting section and take corrective measures immediately. It is recommended that a spare pump be kept ready in case of any problems.
  • Page 27 PS (3-Phase) Series Maintenance • Lubricant capacity: Specified capacity (Refer to the table, “Specified Lubricant Capacity”.) Inspecting Lubricant Remove the oil plug and take out a small amount of oil. The oil can be extracted easily by tilting the pump so that the oil plug faces downward. If the oil appears discolored or intermixed with water, a likely cause is a defective shaft-sealing device (i.e.

  • Page 28: Disassembly And Reassembly

    Maintenance PS (3-Phase) Series Model Specified Lubricant Capacity PS4 7503HH PS4 7503HF 760 ml (25.7 fl.oz.) PS4 11003HH PS4 11003HF Replacement Parts The table lists the parts that need to be replaced periodically. Replace these using the recommended frequency as a guideline. Part Replacement Frequency Mechanical seal...
  • Page 29 PS (3-Phase) Series Maintenance wc_gr000337 wc_tx000124gb.fm...
  • Page 30 Maintenance PS (3-Phase) Series Parts List Ref. Description Ref. Description Bolt Sleeve Lock washer Shim Gasket Impeller Oil plug Thread cover Mechanical seal Lock washer Screw Acorn nut Oil Lifter Gasket Screw Suction cover Retaining plate Lock washer O-Ring Stud bolt Gasket Strainer Volute...
  • Page 31 PS (3-Phase) Series Maintenance A worn impeller may have sharp edges that can cause injury, and should be handled with care. 5.3.4 If necessary, remove the volute (10) and remove the mechanical seal (5). After removing the bolt (1) and the lockwasher (2), remove the volute (10) from the pump.
  • Page 32 Maintenance PS (3-Phase) Series wc_gr000338 wc_tx000124gb.fm...
  • Page 33 PS (3-Phase) Series Maintenance Parts List Ref. Description Ref. Description Bolt O-Ring Lock washer Sealing ring Mechanical seal Shim Screw Impeller Oil Lifter Thread cover Screw Retaining plate Acorn nut O-Ring Gasket Gasket Suction cover Oil casing Lock washer Gasket Bolt Oil plug Lock washer...
  • Page 34 Maintenance PS (3-Phase) Series 5.3.3 Removing the impeller (20): Using a box wrench, remove the acorn nut (23), nut (22), and the thread cover (21); then remove the impeller (20) and the sleeve (13) from the main shaft. A worn impeller may have sharp edges that can cause injury, and should be handled with care.

  • Page 35: Troubleshooting

    PS (3-Phase) Series Maintenance Troubleshooting Before ordering repairs, carefully read through this manual, then repeat the inspection. If the problem remains, contact your nearest dealer or Wacker representative. ALWAYS turn off the power before inspecting the pump. Failure to observe this precaution can result in serious accident. WARNING Problem / Symptom Reason / Remedy...
  • Page 36 Maintenance PS (3-Phase) Series Problem / Symptom Reason / Remedy The pump's head and pump- • The impeller is worn. Replace. ing volume is decreased. • The hose may be kinked or clogged. Minimize the number of bends in the hose. (In an area with a large amount of debris, use the pump in a meshed enclo- sure.) •...
  • Page 49 EC DECLARATION OF CONFORMITY CE-KONFORMITÄTSERKLÄRUNG DECLARACIÓN DE CONFORMIDAD DE LA CE DÉCLARATION DE CONFORMITÉ C.E. WACKER NEUSON CORPORATION, N92 W15000 ANTHONY AVENUE, MENOMONEE FALLS, WISCONSIN USA WACKER CONSTRUCTION EQUIPMENT AG AUTHORIZED REPRESENTATIVE IN THE EUROPEAN UNION BEVOLLMÄCHTIGTER VERTRETER FÜR DIE EUROPÄISCHE GEMEINSCHAFT Preußenstraße 41...
  • Page 50 Wacker Construction Equipment AG · Preußenstraße 41 · D-80809 München · Tel.: +49-(0)89-354 02 - 0 · Fax: +49 - (0)89-354 02-390 Wacker Corporation · P.O. Box 9007 · Menomonee Falls, WI 53052-9007 · Tel. : +1-(1)(262) 255-0500 · Fax: +1-(1)(262) 255-0550 · Tel. : (800) 770-0957 Wacker Asia Pacific Operations ·...

This manual is also suitable for:

Ps 2 2203Ps 3 1503Ps 3 2203Ps 2 3703Ps 3 3703Ps 4 3703 ... Show all

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