Wacker Neuson PTS 4V Operator's Manual
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Wacker Neuson PTS 4V Operator's Manual

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Operator's Manual
Pump
PTS 4V
EN
5000193035
05
0315
5
0
0
0
1
9
3
0
3
5

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Summary of Contents for Wacker Neuson PTS 4V

  • Page 1 Operator’s Manual Pump PTS 4V 5000193035 0315...
  • Page 2 Copyright notice © Copyright 2015 by Wacker Neuson Production Americas LLC All rights, including copying and distribution rights, are reserved. This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Production Americas LLC.

  • Page 3: Foreword

    Use the separate Parts Book supplied with the machine to order replacement parts. If you are missing any of these documents, please contact Wacker Neuson to order a replacement or visit www.wackerneuson.com. When ordering parts or requesting service information, be prepared to provide the machine model number, item number, revision number, and serial number.
  • Page 4 The information contained in this manual is based on machines manufactured up until the time of publication. Wacker Neuson reserves the right to change any portion of this information without notice. The illustrations, parts, and procedures in this manual refer to Wacker Neuson factory-installed components.

  • Page 5: Ec Declaration Of Conformity

    We hereby declare that this product meets and complies with the relevant regulations and requirements of the following directives and standards: 2006/42/EC, 2000/14/EC Authorized Person for Technical Documents Leo Goeschka, Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München Menomonee Falls, WI, USA, 22.01.15 Keith Herr...

  • Page 7: Table Of Contents

    PTS 4V Table of Contents Foreword EC Declaration of Conformity Safety Information Signal Words Used in this Manual ............9 Machine Description and Intended Use ..........10 Safety Guidelines for Operating the Machine ........11 Service Safety ..................13 Operator Safety while Using Internal Combustion Engines ....15 Labels Label Locations .................
  • Page 8 Sound Measurements .................41 Dimensions ..................42 Emission Control Systems Information and Warranty—Gasoline 43 Emission Control System Background Information ......43 Limited Defect Warranty for Exhaust Emission Control System ..44 Limited Defect Warranty for Wacker Neuson Evaporative Emission Control Systems ..............44 AEM Safety Manual wc_bo5000193035_05TOC.fm...

  • Page 9: Safety Information

    PTS 4V Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service.

  • Page 10: Machine Description And Intended Use

    PTS 4V Machine Description and Intended Use This machine is a centrifugal trash pump. The Wacker Neuson Trash Pump consists of a trailer with integral fuel tank onto which are mounted a diesel engine, and an impeller pump with ports for water suction and discharge. The engine rotates the impeller during operation.

  • Page 11: Safety Guidelines For Operating The Machine

    To ensure safe operation of the machine: Do not operate the machine if any safety devices or guards are missing or inoperative. Do not modify or defeat the safety devices. Only use accessories or attachments that are approved by Wacker Neuson. wc_si000770gb.fm...
  • Page 12 Safety Information PTS 4V Safe When operating this machine: operating Remain aware of the machine’s moving parts. Keep hands, feet, and loose practices clothing away from the machine’s moving parts. When operating this machine: Do not operate a machine in need of repair.

  • Page 13: Service Safety

    Machine When servicing or maintaining the machine: modifications Use only accessories/attachments that are approved by Wacker Neuson. When servicing or maintaining the machine: Do not defeat safety devices. Do not modify the machine without the express written approval of Wacker Neuson.
  • Page 14 Safety Information PTS 4V Personal Wear the following Personal Protective Equipment (PPE) while servicing or Protective maintaining this machine: Equipment Close-fitting work clothes that do not hinder movement (PPE) Safety glasses with side shields Hearing protection Safety-toed footwear In addition, before servicing or maintaining the machine: Tie back long hair.

  • Page 15: Operator Safety While Using Internal Combustion Engines

    PTS 4V Safety Information Operator Safety while Using Internal Combustion Engines WARNING Internal combustion engines present special hazards during operation and fueling. Failure to follow the warnings and safety standards could result in severe injury or death. Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below.

  • Page 16: Labels

    Labels PTS 4V Labels Label Locations wc_gr010881 wc_si000771gb.fm...

  • Page 17: Label Meanings

    PTS 4V Labels Label Meanings DANGER Asphyxiation hazard. Engines emit carbon monoxide. Do not run the machine indoors or in an enclosed area. NEVER use inside a home or garage, EVEN IF doors and windows are open. Only use OUTSIDE and far away from windows, doors, and vents.
  • Page 18 Labels PTS 4V WARNING Do not open if pump is hot. Hot water and/or steam inside could be pressurized. WARNING Never pump volatile, flammable, or low-flash-point fluids. These fluids could ignite or explode. 178764 178764 NOTICE NOTICE NOTICE Lifting point...
  • Page 19 PTS 4V Labels Throttle control lever: Turtle = Idle or Slow Rabbit = Full or Fast This machine may be covered by one or more U.S.PAT.Nos.: 6012285, 6471476, U.S.PAT.Nos.: 6012285, 6471476, patents. D416858, D454357 OTHER U.S. AND D416858, D454357 OTHER U.S. AND...

  • Page 20: Lifting And Transporting

    Lifting and Transporting PTS 4V Lifting and Transporting WARNING Personal injury hazard. This pump is heavy enough to cause injury if proper lifting techniques are not used. Observe the guidelines below when lifting the pump. Lifting the Do not attempt to lift the pump unassisted. Use appropriate lifting equipment machine such as slings, chains, hooks, ramps, or jacks.

  • Page 21: Operation

    2. Check the machine and its components for damage. If there is visible damage, do not operate the machine! Contact your Wacker Neuson dealer immediately for assistance. 3. Take inventory of all items included with the machine and verify that all loose components and fasteners are accounted for.

  • Page 22: Before Starting

    Operation PTS 4V Before Starting 1. Read safety instructions at the beginning of this Operator’s Manual. 2. Place pump as near to water as possible, on a firm, flat, level surface. 3. To prime pump, remove prime plug (a) and fill pump housing with water. If the pump housing is not filled with water before starting, it will not begin pumping.
  • Page 23 PTS 4V Operation wc_gr008086 wc_tx003330gb.fm...

  • Page 24: Starting

    Operation PTS 4V Starting Follow the instructions below and read starting and stopping instuctions found in the engine owner’s manual. 1. Open the fuel valve (b1). 2. If the engine is cold, pull out the choke control (a1). If the engine is hot, push in the choke control (a2).
  • Page 25 PTS 4V Operation wc_gr010883 wc_tx003330gb.fm...

  • Page 26: Operation

    Store wrench on pump frame. Accessories Wacker Neuson offers a complete line of fittings, hoses, and clamps to properly connect the pump to match various job conditions. wc_tx003330gb.fm...

  • Page 27: Hoses And Clamps

    Discharge hoses (b) are usually thin-walled collapsible hoses. Rigid hoses similar to those used as suction hoses may also be used as discharge hoses. Note: Suction and discharge hoses are available from Wacker Neuson. Contact your nearest dealer for more information.

  • Page 28: Maintenance

    Wacker Neuson. The use of service parts that are not equivalent in performance and durability to authorized parts may impair the effectiveness of the emission control system and may have a bearing on the outcome of a warranty claim.

  • Page 29: Periodic Maintenance Schedule

    PTS 4V Maintenance Periodic Maintenance Schedule The table below lists basic machine and engine maintenance. Tasks designated with check marks may be performed by the operator. Tasks designated with square bullet points require special training and equipment. Refer to the engine owner’s manual for additional information.

  • Page 30: Engine Oil

    Maintenance PTS 4V Engine Oil Check engine oil level daily before starting engine. Add oil as required. 1. To check oil level, place machine on a level surface. 2. Clean area around oil fill (d) and remove dipstick (b). 3. Pour oil (a) slowly, checking oil level occasionally with dipstick.

  • Page 31: Changing The Engine Oil

    PTS 4V Maintenance Changing the Engine Oil Drain oil while engine is still warm. 1. Remove oil fill cap (a) and drain plug (b) to drain oil. wc_gr010896 Note: In the interests of environmental protection, place a plastic sheet and a container under the machine to collect any liquid which drains off.

  • Page 32: Servicing The Air Cleaner

    Maintenance PTS 4V Servicing the Air Cleaner Service air cleaner frequently to prevent carburetor malfunction. NOTICE: Do not run the engine without the air cleaner. Severe engine damage will occur. Do not use gasoline or other types of low flash point solvents for cleaning the air cleaner.

  • Page 33: Cleaning And Checking The Spark Plug

    PTS 4V Maintenance Cleaning and Checking the Spark Plug When Clean or replace the spark plug as needed to ensure proper operation. Refer to your engine owner’s manual. WARNING Burn hazard. The engine and muffler become very hot during operation and require cool-down time after the engine is stopped.

  • Page 34: Cleaning The Muffler And Deflector

    Maintenance PTS 4V Cleaning the Muffler and Deflector Overview The muffler and deflector must be cleaned regularly to prevent combustible debris such as leaves, grass, or twigs from igniting. Requirements Engine is stopped. Engine is cool to the touch. Cleaning the Follow the procedure below to clean the muffler (a) and deflector (b).

  • Page 35: Adjusting The Carburetor

    NOTICE: The carburetor has been factory-set to operate efficiently under most conditions. To avoid permanently damaging the engine, do not make any adjustments to the carburetor. Contact your Wacker Neuson dealer for assistance if the carburetor does not appear to be adjusted properly. 5.10 Changing Mechanical Seal Coolant Change mechanical seal coolant every 50 hours using SAE 30W oil.

  • Page 36: Adjusting The Impeller Clearance

    Maintenance PTS 4V 5.11 Adjusting the Impeller Clearance If it is necessary to replace impeller or volute insert, be sure clearance between impeller and insert is adjusted correctly. The impeller (e) should be as close to the insert (a) as possible without rubbing against it.

  • Page 37: Cleaning The Pump

    PTS 4V Maintenance 5.12 Cleaning the Pump After pumping water containing a large amount of dirt or debris, clean out inside of pump housing. 1. Remove drain plug (a) from pump housing and drain any water left in pump. 2. Loosen the four knobs (b) holding the pump cover and remove cover.

  • Page 38: Long-Term Storage

    Maintenance PTS 4V 5.13 Long-Term Storage If pump is being stored for more than 30 days: Do not open priming plug, discharge plug, or cover when pump is hot. WARNING 1. After pump has cooled, remove discharge plug from pump housing and drain out any water left in the housing.

  • Page 39: Troubleshooting

    PTS 4V Troubleshooting Troubleshooting Problem / Symptom Reason / Remedy Pump does not take in Not enough priming water in housing. water. Engine speed too low. Adjust speed. Strainer plugged. Clean strainer. Suction hose damaged. Replace or repair suction hose.

  • Page 40: Technical Data

    Technical Data PTS 4V Technical Data Engine Engine power rating Gross power rating per SAE J1995. Actual power output may vary due to conditions of specific use. Machine PTS 4V Engine Engine make Briggs and Stratton Engine model Vanguard 305447 Max.

  • Page 41: Pump

    PTS 4V Technical Data Pump Machine PTS 4V Pump Operating weight kg (lb) 162 (358) Max. suction lift * m (ft) 7.62 (25) Max. discharge head m (ft) 32 (106) Mechanical seal lubrication oil grade SAE 30 ml (oz.) 150 (5) Suction / discharge diameter mm (in.)

  • Page 42: Dimensions

    Technical Data PTS 4V Dimensions mm (in.) 915 (36) 890 (35) (35) wc_gr008090 wc_td000560gb.fm...

  • Page 43: Emission Control Systems Information And Warranty-Gasoline

    Carbon monoxide does not react in the same way, but it is toxic. Wacker Neuson utilizes lean carburetor settings and other systems to reduce the emissions of carbon monoxide, oxides of nitrogen, and hydrocarbons. Evaporative Emissions...

  • Page 44: Limited Defect Warranty For Exhaust Emission Control System

    Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit. If evidence of tampering is found, Wacker Neuson may deny a warranty claim. Among those acts that constitute tampering are: Removing or altering of any part of the air intake, fuel, or exhaust systems.
  • Page 45 Emission Control Systems Information and Warranty— Wacker Neuson dealer/service center determines it is defective or causes a failure of a warranted part, the claim for repair of the engine/equipment may be denied. If the part in question is not related to the reason the engine/equipment requires repair, the claim will not be denied.
  • Page 46 For owners located more than 100 miles from an authorized dealer/service center (excluding the states with high-altitude areas as identified in 40 CFR Part 1068, Appendix III), Wacker Neuson will pay for pre-approved shipping costs to and from an authorized Wacker Neuson dealer/service center.
  • Page 60 Fax: +49 - (0)89-3 54 02-390 Wacker Neuson Corporation · N92W15000 Anthony Ave. · Menomonee Falls, WI 53051 · Tel. : (262) 255-0500 · Fax: (262) 255-0550 ·Tel. : (800) 770-0957 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong.

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