Wacker Neuson PTK 4 Operator's Manual
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Wacker Neuson PTK 4 Operator's Manual

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OPERATOR'S MANUAL
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1
5
4
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2
8
E
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0154628en
0107
Pump
PTS 4V
PTK 4
005

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Summary of Contents for Wacker Neuson PTK 4

  • Page 1 0154628en 0107 Pump PTS 4V PTK 4 OPERATOR’S MANUAL...

  • Page 3: Table Of Contents

    PTS 4V / PTK 4 Table of Contents Foreword Safety Information Laws Pertaining to Spark Arresters ............4 Operating Safety .................. 5 Operator Safety while using Internal Combustion Engines ....6 Service Safety ..................7 Label Locations ................. 8 Safety Labels ..................9 Technical Data Engine ....................
  • Page 4 Table of Contents PTS 4V / PTK 4 Maintenance Periodic Maintenance Schedule ............19 Engine Lubrication ................20 Changing Oil Filter ................21 Air Cleaner ..................22 Spark Plug ...................23 Fuel Filter ....................24 Carburetor Adjustment ................24 Mechanical Seal Lubrication ...............25 Adjusting Impeller Clearance ..............26 5.10...

  • Page 5: Foreword

    CALIFORNIA Proposition 65 Warning: Engine exhaust, some of its constituents, and certain vehicle components, contain or emit chemicals known to the State of WARNING California to cause cancer and birth defects or other reproductive harm. Foreword This manual provides information and procedures to safely operate and maintain this Wacker model.

  • Page 6: Safety Information

    Safety Information PTS 4V / PTK 4 Safety Information This manual contains DANGER, WARNING, CAUTION, and NOTE callouts which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.

  • Page 7: Operating Safety

    PTS 4V / PTK 4 Safety Information Operating Safety Familiarity and proper training are required for the safe operation of equipment. Equipment operated improperly or by untrained personnel can be dangerous. Read the operating instructions contained in both WARNING this manual and the engine manual and familiarize yourself with the location and proper use of all controls.

  • Page 8: Operator Safety While Using Internal Combustion Engines

    Safety Information PTS 4V / PTK 4 2.2.13 ALWAYS store the equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children. 2.2.14 ALWAYS wear hearing protection when operating equipment.

  • Page 9: Service Safety

    PTS 4V / PTK 4 Safety Information Service Safety Poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary.

  • Page 10: Label Locations

    Safety Information PTS 4V / PTK 4 Label Locations CAUTION VORSICHT PRECAUCION PRECAUTION wc_gr001479 wc_si000130gb.fm...

  • Page 11: Safety Labels

    PTS 4V / PTK 4 Safety Information Safety Labels Wacker machines use international pictorial labels where needed. These labels are described below: Label Meaning DANGER! Engines emit carbon monoxide; operate only in well-ventilated area. Read the Operator’s Manual. No sparks, flames, or burning objects near the machine.
  • Page 12 Safety Information PTS 4V / PTK 4 Label Meaning Guaranteed sound power level in dB(A) Key switch: start Throttle control lever: Rabbit = Full or Fast Turtle = Idle or Slow A nameplate listing the model number, item num- ber, revision number, and serial number is M E N O M O N E E F A L L S , W I U S A 5 3 0 5 1 attached to each unit.

  • Page 13: Technical Data

    PTS 4V / PTK 4 Technical Data Technical Data Engine Item No. PTS 4V PTS 4V 0007683 Rev 115 & lower 0007683 Rev 116 & higher 0007691 Rev 116 & lower 0007691 Rev 117 & higher 0007692 Engine Engine Make...

  • Page 14: Pump

    Technical Data PTS 4V / PTK 4 Pump Item number: PTS 4V 0007683, 0007691, 0007692 Pump Weight kg (lbs.) 163 (360) *Max. Suction Lift 7.5 (25) m (ft.) Max. Total Head m (ft.) 32 (106) Mechanical Seal Lubrication oil grade SAE 30 ml (oz.)

  • Page 15: Sound Measurements

    PTS 4V / PTK 4 Technical Data Sound Measurements The required sound specifications per Appendix 1, Paragraph 1.7.4 of the EC-Machine Regulations, is: • the guaranteed sound power level (L ) = 104 dB(A) These sound values were determined according to ISO 3744 for the...

  • Page 16: Operation

    Operation PTS 4V / PTK 4 Operation Application This pump is intended for removing clean water and water containing some debris and solids. Refer to “Technical Data” for maximum solid size. 4.1.1 NEVER pump volatile, flammable or low flash point fluids. These fluids could ignite or explode.
  • Page 17 PTS 4V / PTK 4 Operation 4.3.5 Check that hoses are securely attached to pump. Suction hose (b) must not have any air leaks. Tighten hose clamps (c) and couplings (d). Check that discharge hose (e) is not restricted. Lay hose out as straight as possible.

  • Page 18: To Start

    Operation PTS 4V / PTK 4 To Start See Graphic: wc_gr001480 Follow the instructions below and read starting and stopping instuctions found in the engine owner’s manual. 4.4.1 Open the fuel valve (b1). 4.4.2 If the engine is cold, pull out the choke control (a1). If the engine is hot, push in the choke control (a2).

  • Page 19: To Stop

    PTS 4V / PTK 4 Operation To Stop See Graphic: wc_gr001480 4.5.1 Reduce engine RPM by moving the throttle completely to the idle position (c2). 4.5.2 Turn the engine switch to the stop position (d1). 4.5.3 Close the fuel valve (b2).

  • Page 20: Accessories

    Operation PTS 4V / PTK 4 Accessories Wacker offers a complete line of fittings, hoses, and clamps to properly connect the pump to match various job conditions. Hoses and Clamps See Graphic: wc_gr000021 Suction hoses (a) must be rigid enough not to collapse when pump is operating.

  • Page 21: Maintenance

    PTS 4V / PTK 4 Maintenance Maintenance Periodic Maintenance Schedule The chart below lists basic machine and engine maintenance. Refer to engine manufacturer’s Operator’s Manual additional information on engine maintenance. Daily After Every Every Every before first year starting 5 hrs.

  • Page 22: Engine Lubrication

    Maintenance PTS 4V / PTK 4 Engine Lubrication See Graphic: wc_gr000562 Check engine oil level daily before starting engine. Add oil as required. 5.2.1 To check oil level, place machine on a level surface. 5.2.2 Clean area around oil fill and remove dipstick.

  • Page 23: Changing Oil Filter

    PTS 4V / PTK 4 Maintenance Changing Oil Filter See Graphic: wc_gr001482 Replace the oil filter after every 100 hours of operation. 5.3.1 Drain the engine oil and replace it with fresh oil before removing the used oil filter. See Technical Data for oil quantity and type.

  • Page 24: Air Cleaner

    Maintenance PTS 4V / PTK 4 Air Cleaner See Graphic: wc_gr000564 Service air cleaner frequently to prevent carburetor malfunction. CAUTION: NEVER run the engine without the air cleaner. Severe engine damage will occur. NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner.

  • Page 25: Spark Plug

    PTS 4V / PTK 4 Maintenance Spark Plug See Graphic: wc_gr000028 Clean or replace the spark plug as needed to ensure proper operation. Refer to the engine owner’s manual. The muffler becomes very hot during operation and remains hot for a while after stopping the engine.

  • Page 26: Fuel Filter

    Maintenance PTS 4V / PTK 4 Fuel Filter See Graphic: wc_gr001483 5.6.1 Change in-line fuel filter (a) once a year. 5.6.2 Check fuel lines and fittings frequently for cracks or leaks. Replace as needed. Allow engine to cool and close fuel valve before replacing fuel filter.

  • Page 27: Mechanical Seal Lubrication

    PTS 4V / PTK 4 Maintenance Mechanical Seal Lubrication See Graphic: wc_gr001484 Change seal lubricant every 50 hours using SAE 30W oil. 5.8.1 Remove plugs (a) from both sides of pump housing for venting. 5.8.2 Remove bottom plug (b) and allow oil to drain from oil cavity.

  • Page 28: Adjusting Impeller Clearance

    Maintenance PTS 4V / PTK 4 Adjusting Impeller Clearance See Graphic: wc_gr001485 If it is necessary to replace impeller or volute insert, be sure clearance between impeller and insert is adjusted correctly. The impeller (e) should be as close to the insert (a) as possible without rubbing against it.

  • Page 29: Cleaning Pump

    PTS 4V / PTK 4 Maintenance 5.10 Cleaning Pump See Graphic: wc_gr001486 After pumping water containing a large amount of dirt or debris, clean out inside of pump housing. 5.10.1 Remove drain plug (a) from pump housing and drain any water left in pump.

  • Page 30: Storage

    Maintenance PTS 4V / PTK 4 5.11 Storage If pump is being stored for more than 30 days: NEVER open priming plug, discharge plug, or cover when pump is hot. WARNING 5.11.1 Remove discharge plug from pump casing and drain out any water left in the housing after pump has cooled.

  • Page 31: Troubleshooting

    PTS 4V / PTK 4 Maintenance 5.13 Troubleshooting Problem / Symptom Reason / Remedy Pump does not take in water. • Not enough priming water in housing. • Engine speed too low. Adjust speed. • Strainer plugged. Clean strainer. • Suction hose damaged. Replace or repair hose.
  • Page 32 Maintenance PTS 4V / PTK 4 Notes wc_tx000340gb.fm...
  • Page 45 EC DECLARATION OF CONFORMITY CE-KONFORMITÄTSERKLÄRUNG DECLARACIÓN DE CONFORMIDAD DE LA CE DÉCLARATION DE CONFORMITÉ C.E. WACKER CORPORATION, N92 W15000 ANTHONY AVENUE, MENOMONEE FALLS, WISCONSIN USA WACKER CONSTRUCTION EQUIPMENT AG AUTHORIZED REPRESENTATIVE IN THE EUROPEAN UNION BEVOLLMÄCHTIGTER VERTRETER FÜR DIE EUROPÄISCHE GEMEINSCHAFT Preußenstraße 41 REPRESENTANTE AUTORIZADO EN LA UNIÓN EUROPEA 80809 München...
  • Page 46 Wacker Construction Equipment AG · Preußenstraße 41 · D-80809 München · Tel.: +49-(0)89-3 54 02 - 0 · Fax: +49 - (0)89-3 54 02-3 90 Wacker Corporation · P.O. Box 9007 · Menomonee Falls, WI 53052-9007 · Tel. : (262) 255-0500 · Fax: (262) 255-0550 · Tel. : (800) 770-0957 Wacker Asia Pacific Operations ·...

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