Related Manuals for Wacker Neuson PS3 1500
Summary of Contents for Wacker Neuson PS3 1500
- Page 1 Operator’s Manual Pump PS3 1500 PS3 2200 5000187821 0112...
- Page 2 Wacker Neuson Production Americas LLC. Any type of reproduction or distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights. Violators will be prosecuted.
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Page 3: Foreword
Refer to the separate Repair Manual for detailed instructions on servicing and repairing the machine. If you are missing any of these documents, please contact Wacker Neuson to order a replacement or visit www.wackerneuson.com. When ordering parts or requesting service information, be prepared to provide the machine model number, item number, revision number, and serial number. - Page 4 Foreword PS3 1500 / PS3 2200 Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications. wc_tx002040gb.fm...
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Page 5: Table Of Contents
PS3 1500 / PS3 2200 Table of Contents Foreword Safety Information Signal Words Used in this Manual ............7 Machine Description and Intended Use ..........8 Operating and Electrical Safety ............9 Service Safety ..................10 Labels ....................11 Lifting and Transporting Installation Components .................. - Page 6 Table of Contents PS3 1500 / PS3 2200 Technical Data Standard Specifications ...............34 Operating Specifications (60 Hz) ............35 Schematics AEM Safety Manual wc_bo5000187821_03TOC.fm...
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Page 7: Safety Information
PS3 1500 / PS3 2200 Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. -
Page 8: Machine Description And Intended Use
PS3 1500 / PS3 2200 Machine Description and Intended Use This machine is a submersible water pump. The Wacker Neuson Submersible Pump consists of an electric motor, an impeller, a strainer, and a metal casing with ports for water suction and discharge. Power is supplied to the pump through a corded plug or a hard-wired connection, depending on the installation. -
Page 9: Operating And Electrical Safety
Safety-toed footwear Replacement parts When replacement parts are required for this machine, use only Wacker Neuson replacement parts or those parts equivalent to the original in all types of specifications, such as physical dimensions, type, strength, and material. Operating and Electrical Safety To reduce risk of electric shock, connect only to a properly grounded, grounding-type receptacle. -
Page 10: Service Safety
• When replacement parts are required for this machine, use only Wacker Neuson replacement parts or those parts equivalent to the original in all types of specifications, such as physical dimensions, type, strength, and material. -
Page 11: Labels
PS3 1500 / PS3 2200 Safety Information Labels A nameplate listing the model number, item number, revision number, and serial number is attached to each Wacker Neuson Production Americas LLC Menomonee Falls, WI 53051 USA unit. Please record the information found on this nameplate Model Item No. -
Page 12: Lifting And Transporting
Lifting and Transporting PS3 1500 / PS3 2200 Lifting and Transporting Do not under any circumstances install or move the pump by suspending it from the cable assembly. The cable may be damaged, causing electrical leakage, shock, or fire. WARNING When installing the pump, pay close attention to its center of gravity and weight. -
Page 13: Installation
PS3 1500 / PS3 2200 Installation Installation Components wc_gr000321 Ref. Description Ref. Description Coupling Dust Seal Mechanical Seal Wear Ring Gasket Oil Housing Sleeve Impeller Cable Assembly Volute Lifting Handle Strainer Lubricant Retainer Plate Oil Plug wc_tx001974gb.fm... -
Page 14: Preparing The Machine For First Use
(32–104°F) which can lead to failure, current leakage or shock. Do not use in the vicinity of explosive or flammable materials. Use only in fully assembled state. Note: Consult your local dealer or Wacker Neuson representative before using with any liquids other than those indicated in this document. -
Page 15: Maximum Allowable Water Pressure
PS3 1500 / PS3 2200 Installation Maximum Allowable Water Pressure NOTICE: Do not use at greater than the water pressure shown, which can damage the pump resulting in electrical leakage and electrical shock. Model Maximum Allowable Water Pressure PS 3 1500/2200 0.3 MPa (43 PSI) - Page 16 Installation PS3 1500 / PS3 2200 Notes wc_tx001974gb.fm...
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Page 17: Checks To Make Before Installation
PS3 1500 / PS3 2200 Installation Checks to Make Before Installation With the megohmmeter, measure the insulation resistance between each of the power wires and grounding wire to verify the insulation resistance of the motor. Reference insulation resistance: 20MW or greater Note: The reference insulation resistance (20MW or greater) is the value when the pump is new or has been repaired. -
Page 18: Changing The Operating Voltage
Installation PS3 1500 / PS3 2200 Changing the Operating Voltage The operating voltage of the motor can be changed from 110V to 220V depending on the available power source. WARNING Electric shock hazard. Ensure that the pump is disconnected from the power source before changing the operating voltage. - Page 19 PS3 1500 / PS3 2200 Installation 3.7.4 Remove the plastic cover (not shown) from the front face of the terminal box. Using a screwdriver, detach and move the lead wires as needed to configure the operating voltage. Desired Terminal block...
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Page 20: Precautions In Installation
3.8.5 If used in a permanent installation, where the pump is not readily accessible after installation, please contact Wacker Neuson for a duplicate nameplate to be installed at the wellhead or on the control box so that it will be readily visible. -
Page 21: Electrical Wiring
PS3 1500 / PS3 2200 Installation Electrical Wiring Performing electrical wiring Electrical wiring should be performed by a qualified person in accord with all applicable regulations. Failure to observe this precaution not only risks breaking the law but is extremely dangerous. -
Page 22: Cable Assembly
Installation PS3 1500 / PS3 2200 3.11 Cable Assembly If it is necessary to extend the cable assembly, use a core size equal to or larger than the original. This is necessary not only to avoid a performance drop, but to prevent cable overheating which can result in CAUTION fire, electrical leakage or electrical shock. -
Page 23: Operation
PS3 1500 / PS3 2200 Operation Operation Before Starting 4.1.1 Make sure once again that the product is of the correct voltage and frequency rating. NOTICE: Using the product at other than rated voltage and frequency will not only lower its performance but may damage the product. - Page 24 Look again at the wiring diagram and make sure the conditions are proper. In case of very excessive vibration, unusual noise or odor, turn off the power immediately and consult your nearest dealer or Wacker Neuson representative. Continuing to operate the pump under abnormal CAUTION conditions may result in electrical shock, fire, or current leakage.
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Page 25: Operating Water Level
PS3 1500 / PS3 2200 Operation Operating Water Level Do not operate the pump below the C.W.L. (Continuous running Water Level) indicated below. Failure to observe this condition may result in damage to the pump, current leakage or electrical shock. -
Page 26: Emergency Shutdown Procedure
Operation PS3 1500 / PS3 2200 Emergency Shutdown Procedure If a breakdown/accident occurs while the machine is operating, follow the procedure below. 4.4.1 Turn off the pump. 4.4.2 Disconnect the power supply. 4.4.3 Contact the rental yard or machine owner. -
Page 27: Maintenance
(2) See Inspecting Lubricant and Replacing Lubricant in this section. (3) Specialized know-how is required for inspecting and replacing the mechanical seal. Consult with your nearest dealer or Wacker Neuson representative. (4) Consult with your nearest dealer or Wacker Neuson representative regarding overhauls. wc_tx002004gb.fm... -
Page 28: Maintenance And Inspection
Note: Touch-up paint is not supplied. Note that some kinds of damage or looseness may require that the unit be disassembled for repairs. Please consult your nearest dealer or Wacker Neuson representative. Storage When the pump is out of use for an extended period, wash it and dry it thoroughly, then store it indoors. - Page 29 PS3 1500 / PS3 2200 Maintenance Note: Worn lubricant and other waste products should be disposed of by a qualified agent, in accord with applicable laws. The oil plug gasket should be replaced each time the lubricant is inspected or changed.
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Page 30: Disassembly And Reassembly
The procedure for disassembly and reassembly is shown here to the extent necessary for impeller replacement. A specialized environment and facilities are necessary for work on the mechanical seal and the motor parts. Contact your nearest dealer or Wacker Neuson representative in the event such repairs are necessary. wc_tx002004gb.fm... -
Page 31: Disassembly
PS3 1500 / PS3 2200 Maintenance Disassembly Note: Remove the lubricant prior to disassembly. 5.5.1 Removing strainer, retainer plate and pump casing Remove the strainer bolts (8) and washers (7), then remove the strainer (6), retainer plate (5) and volute (4) from the pump. -
Page 32: Reassembly
Maintenance PS3 1500 / PS3 2200 Ref. Description Ref. Description Washer Gasket Oil Plug Acorn nut Wear ring Volute Wear plate Retainer plate Screw Strainer Dust seal Washer Sleeve Bolt Impeller Reassembly 5.6.1 Reassembly can be performed by reversing the steps for disassembly,... -
Page 33: Troubleshooting
PS3 1500 / PS3 2200 Maintenance Troubleshooting Before ordering repairs, carefully read through this manual, then repeat the inspection. If the problem remains, contact your nearest dealer or Wacker Neuson representative. ALWAYS turn off the power before inspecting the pump. Failure to observe this precaution can result in serious accident. -
Page 34: Technical Data
Technical Data PS 3 1500 / PS 3 2200 Technical Data Standard Specifications Applicable Liquids, Rain Water, Fountain Water, Ground Water, Consistency and Sand-Carrying Water Temperature 0–40°C (32–104°F) Pump Impeller Semi-Vortex Type Shaft Seal Double Mechanical Seal Bearing Shielded Ball Bearing Motor Specification Dry Submersible Induction Motor (2-Pole) -
Page 35: Operating Specifications (60 Hz)
PS 3 1500 / PS 3 2200 Technical Data Operating Specifications (60 Hz) Part No. PS 3 1500 PS 3 2200 0009117 0009118 0009119 Pump Bore 80 (3) mm (in.) Phase Starting Method Capacitor-Run Capacitor-Start Capacitor-Run Output 1.5 (2) 2.2 (2) kW (Hp) Rated Current 23.0... -
Page 36: Schematics
Schematics PS3 1500 / PS3 2200 Schematics wc_gr000322 wc_gr000322 PS 3 1500 CAPACITOR-START MODELS, SINGLE PHASE MOTOR Ref. Description Ref. Description Protector Main Coil Heater Aux. Coil Bi-metal Centrifugal Switch To Power Supply Capacitor Wire Colors Black Yellow Orange Green... - Page 37 PS3 1500 / PS3 2200 Schematics wc_gr000323 wc_gr000323 PS 3 2200 CAPACITOR-START AND -RUN MODELS, SINGLE PHASE MOTOR If connected to a circuit protected by a fuse, use a time-delay fuse with this pump. CAUTION Ref. Description Ref. Description Protector...
- Page 38 Schematics PS3 1500 / PS3 2200 wc_tx002019gb.fm...
- Page 52 Tel. : (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong. Tel: (852) 3605 5360, Fax: (852) 2758 0032...