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Summary of Contents for Wacker Neuson PS2 1503
- Page 1 Operator’s Manual Pump PS, 3-Phase Type PS, 3-Phase Document 5000184964 1222 Date Revision Language 5 0 0 0 1 8 4 9 6 4...
- Page 2 This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson America Corporation. Any type of reproduction or distribution not authorized by Wacker Neuson America Corporation represents an infringement of valid copyrights. Violators will be prosecuted.
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Page 3: Foreword
Corporation will be referred to as Wacker Neuson. ■ Keep a copy of the Operator’s Manual with the machine at all times. ■ For spare parts information, please see your Wacker Neuson Dealer, or visit the Wacker Neuson website at http://www.wackerneuson.com/. - Page 4 ■ Serious injury hazards to the operator and persons in the work area ■ Permanent damage to the machine which will not be covered under warranty Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications.
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Page 5: Table Of Contents
PS 3-Phase Series Table of Contents Foreword Safety Information Signal Words Used in this Manual ..............7 Machine Description and Intended Use ............8 Operating and Electrical Safety ..............9 Service Safety .....................10 Labels ......................11 Lifting and Transporting Installation Components ....................13 Preparing the Machine for First Use ............14 Application Area ..................14 Preparing for installation ................15 Checks to Make Before Installation .............15... - Page 6 Table of Contents PS 3-Phase Series Graphic Components .................. 29 Disassembly Procedure for 1.5 kW, 2.2 kW, 3.7 kW and 5.5 kW Models ..................30 5.10 Graphic (7.5 kW, 11 kW) ................31 5.11 Graphic Components .................. 32 5.12 Disassembly Procedure for 7.5 kW and 11 kW ........... 33 5.13 Troubleshooting ...................
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Page 7: Safety Information
PS 3-Phase Series Safety Information Safety Information Signal Words Used in this Manual This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. This is the safety alert symbol. -
Page 8: Machine Description And Intended Use
PS 3-Phase Series Machine Description and Intended Use This machine is a submersible water pump. The Wacker Neuson Submersible Pump consists of an electric motor, an impeller, a strainer, and a metal casing with ports for water suction and discharge. Power is supplied to the pump through a corded plug or a hard-wired connection, depending on the installation. -
Page 9: Operating And Electrical Safety
PS 3-Phase Series Safety Information Operating and Electrical Safety This pump has not been investigated for use in swimming pool areas. An acceptable motor-control switch shall be provided at the time of installation according to local codes and regulations. WARNING Electric shock hazard. -
Page 10: Service Safety
■ Only trained personnel shall troubleshoot or repair problems occurring with the machine. ■ Contact Wacker Neuson for additional training if necessary. When servicing or maintaining this machine: ■ Do not allow improperly trained people to service or maintain the machine. -
Page 11: Labels
PS 3-Phase Series Safety Information Labels A nameplate listing the model number, item number, revision number, and serial number is attached to each unit. Please record the information found on this nameplate so it will be available should the nameplate become lost or damaged. -
Page 12: Lifting And Transporting
Lifting and Transporting PS Pumps Lifting and Transporting WARNING Personal injury hazard. The cable may be damaged, causing electrical leakage, shock, or fire. If the pump is not lowered into place correctly, it may fall and be damaged or cause injury. ►... -
Page 13: Installation
PS 3-Phase Series Installation Installation Components wc_gr000327 Ref. Description Ref. Description Discharge outlet Lifting handle Coupling Mechanical seal Oil housing Oil plug Lubricant Sleeve Impeller Volute Suction cover Strainer Cable assembly Plate Note: This diagram shows the parts layout of a typical PS (Three-Phase) model. The external appearance and the internal construction may vary slightly, depending on your particular model. -
Page 14: Preparing The Machine For First Use
The pump must not be used in a partially disassembled state. Note: Consult your local dealer or Wacker Neuson representative before using with any liquids other than those indicated in this document. -
Page 15: Preparing For Installation
Do not use the pump in an area where the water pressure exceeds the values given below, as it may damage the pump, or cause a short or electrical shock. CAUTION Model Critical Pressure PS2 1503 PS3 1503 0.5 MPa (71 PSI) PS2 2203 PS3 2203 –... - Page 16 Installation PS 3-Phase Series Precautions During Installation When installing the pump, pay close attention to its center of gravity and weight. If it is not suspended properly, it may fall and be damaged or cause injury. WARNING When transporting the pump manually, be sure to employ manpower commensurate with the weight of the pump.
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Page 17: Electrical Wiring
6. If used in a permanent installation, where the pump is not readily accessible after installation, please contact Wacker Neuson for a duplicate nameplate to be installed at the wellhead or on the control box so that it will be readily visible. - Page 18 Installation PS 3-Phase Series Cable Assembly If it is necessary to extend the cable assembly, use a core size equal to or larger than the original. This is necessary not only to avoid a performance drop, but to prevent cable overheating which can result in fire, electrical leakage or electrical CAUTION shock.
- Page 19 PS 3-Phase Series Installation Grounded Plug – Connect only to receptacle of proper voltage and current rating matching that of the plug provided with the cable assembly. wc_gr000339 Direct-on-LIne Starting Ref. Description Ref. Description Coil Circle thermal protector Wiring Diagram wc_gr000340 Wire Colors Black...
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Page 20: Operation
Operation PS 3-Phase Series Operation Before Operation Improper voltage and frequency of the power supply will prevent the pump from attaining its full potential, and may also lead to current leakage, electrical shock, or fire. CAUTION 1. Once again, check the nameplate of the pump to verify that its voltage and frequency are correct. -
Page 21: Operating Current
Vibration If the pump generates a considerable amount of vibration, noise, or smell, disconnect the power supply immediately and contact the dealer where you purchased the equipment, or the Wacker Neuson sales office in your area. CAUTION wc_gr000333 Operation The pump may be extremely hot during operation. -
Page 22: Motor Protector
Operation PS 3-Phase Series Pay attention to the water level during the pump operation. The pump will become damaged if it is allowed to operate dry. Note: Refer to “Water Level During Operation” at the end of this section. The pump is equipped with an internal motor protective device (circle thermal protector). -
Page 23: Emergency Shutdown Procedure
The table below shows the water level during operation by output. Make sure that CAUTION the water level will not be under these levels. Continuous Running Model Water Level PS2 1503 PS3 1503 120 mm (4.75 in.) PS2 2203 PS3 2203 PS2 3703 PS3 3703 150 mm (6 in.) -
Page 24: Maintenance
(2) See Lubricant Inspection and Change in this section. (3) Specialized knowledge is required for inspecting and replacing the mechanical seal. Consult with your nearest dealer or Wacker Neuson representative. (4) Consult with your nearest dealer or Wacker Neuson representative regarding overhauls. wc_tx000124gb_FM10.fm... -
Page 25: Maintenance And Inspection
Note: Touch-up paint is not supplied. Note that some kinds of damage or looseness may require that the unit be disassembled for repairs. Please consult your nearest dealer or Wacker Neuson representative. Storage When the pump is out of use for an extended period, wash it and dry it thoroughly, then store it indoors. -
Page 26: Lubricant Inspection And Changing Procedures
Note: The gasket and the O-ring for the oil plug must be replaced with a new part at each oil inspection and change. Model Specified Lubricant Capacity PS2 1503 PS3 1503 740 ml (25.0 fl. oz.) PS2 2203 PS3 2203... -
Page 27: Replacement Parts
(i.e. mechanical seal) and of the motor require a specialized facility including vacuum and electrical equipment. For these operations, contact the dealer from whom you purchased the equipment, or the Wacker Neuson sales office in your area. wc_tx000124gb_FM10.fm... -
Page 28: Graphic (1.5 Kw, 2.2 Kw, 3.7 Kw, 5.5 Kw)
Maintenance PS 3-Phase Series Graphic (1.5 kW, 2.2 kW, 3.7 kW, 5.5 kW) wc_gr000337 wc_tx000124gb_FM10.fm... -
Page 29: Graphic Components
PS 3-Phase Series Maintenance Graphic Components Ref. Description Ref. Description Bolt Sleeve Lock washer Shim Gasket Impeller Oil plug Thread cover Mechanical seal Lock washer Screw Acorn nut Oil lifter Gasket Screw Suction cover Retaining plate Lock washer O-Ring Stud bolt Gasket Strainer Volute... -
Page 30: Disassembly Procedure For 1.5 Kw, 2.2 Kw, 3.7 Kw And 5.5 Kw Models
(3) 1503. However, 2.2 kW, 3.7 kW and 5.5 kW PS three-phase models have the same construction as PS2 1503 and PS3 1503, except that the sleeve (12) will not be applied to the 3.7 kW and 5.5 kW models. -
Page 31: Graphic (7.5 Kw, 11 Kw)
PS 3-Phase Series Maintenance 5.10 Graphic (7.5 kW, 11 kW) wc_gr000338 wc_tx000124gb_FM10.fm... -
Page 32: Graphic Components
Maintenance PS 3-Phase Series 5.11 Graphic Components Ref. Description Ref. Description Bolt O-Ring Lock washer Sealing ring Mechanical seal Shim Screw Impeller Oil Lifter Thread cover Screw Retaining plate Acorn nut O-Ring Gasket Gasket Suction cover Oil casing Lock washer Gasket Bolt Oil plug... -
Page 33: Disassembly Procedure For 7.5 Kw And 11 Kw
PS 3-Phase Series Maintenance 5.12 Disassembly Procedure for 7.5 kW and 11 kW Note: Before disassembling, be sure to drain the lubricant from the pump. The breakdown of pump shown is based on the construction of 7.5 kW model PS4 7503HH/HF. -
Page 34: Troubleshooting
5.13 Troubleshooting Before ordering repairs, carefully read through this manual, then repeat the inspection. If the problem remains, contact your nearest dealer or Wacker Neuson representative. ALWAYS turn off the power before inspecting the pump. Failure to observe this precaution can result in serious accident. -
Page 35: Technical Data
–Gulf Paramount #32 –Tellus #T22 Shell Oil –Shell Turbo T32 Connection Coupling (Barb, BSP, QD) Refer to BOM Product Matrix in Parts Section Operating Specifications PS2 1503 PS3 1503 PS2 2203 PS3 2203 Discharge mm (in.) 50 (2) 80 (3) - Page 36 Technical Data PS 3-Phase Series PS2 3703 PS3 3703 PS4 3703 Discharge mm (in.) 50 (2) 80 (3) 100 (4) Phase Starting method Direct Online Output kW (Hp) 3.7 (5) 3.7 (5) 3.7 (5) Rated current A (V) 7.5 (400) Maximum head m (ft) 36.5 (120)
- Page 37 PS 3-Phase Series Technical Data PS4 7503HH PS4 7503HF PS4 11003HH PS4 11003HF Discharge 100 / 150 100 / 150 (in.) (4 / 6) (4 / 6) Phase Starting method Direct Online Output kW (Hp) 7.5 (10) 7.5 (10) 11 (15) 11 (15) Rated current A (V)
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Page 38: Ec Declaration Of Conformity
Mi, družba Tsurumi Mfg. Co. Ltd., izjavljamo, da je vrsta izdelka serije pod to ko (1) v dostavljeni obliki skladna z vsemi navedenimi ustreznimi dolo bami pod to ko (2): PST2 400, PST3 750, PS(A)2 500, PS(A)2 800, PS2 1500, PS(A)2 1503L, PS(A)2 2203L, PS2 1503, PS3 1503, PS2 2203, PS3 2203,... - Page 39 (2): PST2 400, PST3 750, PS(A)2 500, PS(A)2 800, PS2 1500, PS(A)2 1503L, PS(A)2 2203L, PS2 1503, PS3 1503, PS2 2203, PS3 2203, PS2 3703, PS3 3703, PS4 3703, PS3 5503, PS4 5503, PS4 7503HH, PS4 7503HF, PS4 11003HH, PS4 11003HF SI 2008 No.1597, SI 2016 No.1091, SI 2012 No.3032 + SI 2019 No.492 (UKCA-Marking, BS EN 809...
- Page 41 Wacker Neuson America Corporation, N92W15000 Anthony Ave., Menomonee Falls, WI. 53051 Tel.: (262) 255-0500 Fax: (262) 255-0550 Tel.: (800) 770-0957 Wacker Neuson Limited - Room 1701–03 & 1717–20, 17/F. Tower 1, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hongkong. Tel: (852) 3605 5360, Fax: (852) 2758 0032...
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