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Operating Instructions (ENG)
Mode d'emploi (FR)
Bedienungsanweisung (GER)
MODEL: QK32
QQK32
IPX4
Read instructions before operating the machine.
Lire attentivement le mode d'emploi avant la mise en service de la machine.
Vor Inbetriebnahme der Maschine Bedienungsanweisung lesen.
QUICK 98560 09/14/01
VV
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Table of Contents
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Summary of Contents for Windsor QK32
- Page 1 Operating Instructions (ENG) Mode d’emploi (FR) Bedienungsanweisung (GER) MODEL: QK32 QQK32 IPX4 Read instructions before operating the machine. Lire attentivement le mode d’emploi avant la mise en service de la machine. Vor Inbetriebnahme der Maschine Bedienungsanweisung lesen. QUICK 98560 09/14/01...
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Page 2: Table Of Contents
TABLE OF CONTENTS OPERATIONS PARTS LIST Machine Data Log ........2 Table of Contents.........1-1 Battery Group ........... 5-1 Safety............2-1 Brake Group ..........5-3 Safety Label Locations.........2-2 Circuit Breaker Group ....... 5-5 Technical Specifications .......3-1 Electrical Components Group ....5-7 Preparing for Operations ......3-2 Floor Group .......... -
Page 3: Safety
WARNING • Avoid contact with battery acid. • WARNING - Hazards or unsafe practices which Use Windsor supplied replacement parts. COULD result in severe personal injury or death. CAUTION CAUTION This machine is not suitable for picking up health endangering or hazardous dust. -
Page 4: Safety Label Locations
SAFETY LABEL LOCATION NOTE: These drawing indicate the location of safety labels on the floor scrubber. If at any time, the labels become illegible contact your Windsor representative for prompt replacement. TOP VIEW WITH COVER OPEN CAUTION Explosive Gas Is Given Off By Batteries During Charge. -
Page 5: Technical Specifications
Scrub brush pressure 0-150 lbs. (0-68 kg) 4 automatic pressure settings Scrub brush speed 200 rpm Tires (QK32) 12 in. (30.5 cm) pneumatic non-marking standard (QQK32) 12 in. (30.5 cm) Black Knobby Foam Fill Foundation Pressure (at recommended tire psi) 35 lbs/in.²... -
Page 6: Preparing For Operations
PREPARING FOR OPERATION The machine has been delivered to you by your CAUTION dealer serviced and ready for operation. Should any discrepancies exist contact your dealer immediately. Wear safety glasses when servicing the batteries. Avoid contact with battery acid. BEFORE OPERATING THE QUICK© 4. -
Page 7: Controls
CONTROLS CONTROL PANEL QUICK A. Key Operated Switch M. Horn Button B. Directional Control Pedal N. Circuit Breakers C. Brake Pedal O. Fuses D. Parking Brake P. Brush Pressure Switch E. Comfort Zone Operators Seat Q. Optional Pump Switch F. Brush Motor/Lift Switch R. - Page 8 CONTROLS QUICK 98560 09/20/99...
- Page 9 CONTROLS A. KEY OPERATED SWITCH D. PARKING BRAKE The key switch controls the power for machine The parking brake lever is located on the left side of functions. All touch panel switches are controlled by the steering pedestal. With the service brakes fully the key switch.
- Page 10 CONTROLS EMERGENCY STOP BUTTON L. STEERING WHEEL The emergency stop switch controls all battery power to the machine. In an emergency that requires quick The steering wheel turns the front wheels of the disconnection of the batteries, push down firmly on machine causing the machine to turn.
- Page 11 CONTROLS O. FUSE S. FULL RECOVERY TANK INDICATOR The fuses are a one-time circuit protection device designed to stop the flow of electrical current in the This LED will light when th float senses a full event of an electrical overload. If a fuse is blown, it recovery tank.
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Page 12: Machine Operation
MACHINE OPERATION PRE-RUN MACHINE INSPECTION FILLING THE QUICK© Do a pre-run inspection to find problems that could FOR SAFETY: Before leaving or servicing cause poor performance or lost time from breakdown. machine; stop on level surface, set parking brake, Follow the same procedure each time to avoid turn off machine and remove key. - Page 13 MACHINE OPERATION SCRUBBING WITH THE QUICK© TO BEGIN SCRUBBING The QUICK© uses a one touch system for turning Plan the scrubbing pattern in advance. The longest track is around the perimeter of the area to be on the brushes and vacuum motor and lowering both cleaned.
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Page 14: Emptying And Cleaning Tanks
MACHINE OPERATION TO STOP SCRUBBING EMPTYING AND CLEANING TANKS 1. Press the brush motor switch (#1) on the console RECOVERY TANK touch pad. The motors will stop and the scrub 1. Pull the solution lever all the way up to stop deck will raise to the park position. -
Page 15: Towing Or Pushing
TRANSPORTING MACHINE TOWING OR PUSHING MACHINE PREPARATION FOR TRANSPORTING The QUICK© may be towed for short distances at Remove squeegee tool to eliminate interference with speeds not to exceed 5 mph. Be careful to avoid tie-downs. damaging machine. Attach towing device at tie Scrub head must be in the up position before down point. -
Page 16: Machine Storage
JACKING MACHINE TO JACK UP MACHINE MACHINE STORAGE 1. Empty the recovery and solution tank. If the machine is to be stored for extended periods of 2. Turn the key switch off and set the parking brake. time, the following steps must be taken to minimize the chance of corrosion or deposits forming. -
Page 17: Maintenance
MAINTENANCE brushes to follow irregularities and changes in floor GENERAL without losing contact with floor. The QUICK© has been designed with many maintenance free features. Except as noted, all NOTE: Do not use a pressure washer to clean the bearings are permanently lubricated and sealed. All Scrub Head. - Page 18 MAINTENANCE UNCOATED FLOORS REPLACING OR INSTALLING SCRUB BRUSHES Aggressive Grit is nylon fiber impregnated with 1. With the scrub deck up, turn “OFF” the machine silicone carbide grit. It grinds away stain, soil and and set the parking brake. removes surface material. FOR SAFETY: Before leaving or servicing Mild Grit is a less aggressive silicone carbide grit machine;...
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Page 19: Scrub Deck Removal
MAINTENANCE SCRUB DECK REMOVAL SQUEEGEE ASSEMBLY (Refer to the “Scrub Head Group” in the parts manual) (Refer to the “Squeegee Group” in the parts manual) 1. Lower deck to floor. The QUICK© steering geometry and the design of 2. Disconnect horn. the squeegee assembly allows the squeegee 3. -
Page 20: Squeegee
MAINTENANCE SQUEEGEE BLADES 3. Unlock and pull open latch on right rear side of There are four sets of squeegee blades available for tool. the QUICK©. Sets include front, rear and scrub deck 4. Remove blade retainer strap from squeegee tool. side squeegee blades. -
Page 21: Adjusting Squeegee
MAINTENANCE ADJUSTING SQUEEGEE TO ADJUST REAR SQUEEGEE DEFLECTION Adjusting the squeegee is a two part process. First, the squeegee tool must have correct pitch in order for the squeegee blade to have the same deflection at each tip as well as the center. The pitch adjustment on the QUICK©... -
Page 22: Drive Chain
MAINTENANCE DRIVE WHEEL CHAIN TIRES AND WHEEL (Refer to the “Front Wheel Group” in the parts listing) Inspect tires for proper inflation, cuts, and abrasion. Check lug nuts for tightness. Lug nuts should be The drive wheel chain transfers power from the motor tightened to 50-55 foot pounds (6.7-7.6 kg-meters). -
Page 23: Batteries
BATTERIES The batteries provide the power to operate the 4. Wipe off the top of the batteries at least once a machine. The batteries require regular maintenance week. to keep them operating at peak efficiency. 5. Test battery condition with a hydrometer at least once a week. -
Page 24: To Charge Batteries
BATTERIES TO CHARGE BATTERIES For Safety: When charging, connect the charger to the batteries before connecting the charger to CAUTION the AC wall outlet. Never connect the charger to When servicing machine, avoid contact with the AC wall outlet first. Hazardous sparks may battery acid. -
Page 25: To Remove Batteries
BATTERIES TO REMOVE BATTERIES FUSE LINK (Refer to the “electrical Component Group”) FOR SAFETY: Before leaving or servicing machine; Stop on level surface, set parking The fusible link protects the main contactors from brake, turn off machine and remove key. overload, and is located on electrical panel. -
Page 26: Service Schedule
SERVICE SCHEDULE Maintenance Item Daily 50hrs 100hrs 200hrs Before Starting The Work Period: Check water level of batteries after charging. Check that recovery tank cover seals tightly. Visually check for low or worn tires. Check brushes or pads for proper installation. Check vacuum hose connections. -
Page 27: Machine Troubleshooting
MACHINE TROUBLESHOOTING Problem Cause Solution Cable disconnected Check connections of all battery cables Emergency shut-off activated Reconnect Battery cables corroded Clean battery cable clamps and No power to machine terminals. Check voltage Blown fuse link Replace fuse link Main connector failure Inspect/replace main connector Key operated on/off switch failure Inspect/replace on/off switch... - Page 28 MACHINE TROUBLESHOOTING Problem Cause Solution Low battery charge Charge batteries Controller overheated Allow cool down period. Check cooling fan. Chain failure Repair/replace No propel Faulty motor Repair/replace motor Machine turned on with pedal not in Allow pedal to return to neutral position neutral position Damaged wires, short circuits crossed Check visually for damage.
- Page 29 END USER STOCKING LIST QUICK Part Number Description 830060 Scrub deck skirt 82616 Side squeegee guide 34345 Fuse 200A 81404 Fuse 8A 66227 Drain plug 81535 Knob SQUEEGEE BLADE OPTIONS: Part Number Description 82528 Squeegee blade, front red linatex (standard) 82529 Squeegee blade, rear red linatex (standard) 82652...
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Page 30: Wiring Group
WIRING GROUP-SCHEMATIC RED 82687 EMERGENCY SWITCH DIODE 29215 TRACTION MOTOR FUSE WHT 29 WHT/GRAY 33 200A SEAT MAIN BLK 4 SWITCH CONTACTOR (OPT) TIMER BLK 880093 CONTROLLER WHT/GRAY 16 12 13 2 BLK 32 WHT 880204 RED 1 TAN 23 (OPT) RECYCLE BOARD MAIN...