Windsor Clipper CLP12 Operator Instructions Manual
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Windsor Clipper CLP12 Operator Instructions Manual

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CARPET EXTRACTOR
MODEL:
CLP12
10080250
AD
86038240 09/22/11
PRV NO. 98630
Read these instructions before operating the machine
Operating Instructions
C
US
3146518

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Summary of Contents for Windsor Clipper CLP12

  • Page 1 CARPET EXTRACTOR Operating Instructions MODEL: CLP12 10080250 3146518 Read these instructions before operating the machine 86038240 09/22/11 PRV NO. 98630...

  • Page 2: Machine Data Log/Overview

    MACHINE DATA LOG/OVERVIEW Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to: www.windsorind.com/WarrantyRegistration.aspx...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Machine Data Log/Overview......1 Table of Contents..........2 HOW TO USE THIS MANUAL How to use this Manual.........1-1 SAFETY Important Safety Instructions ......2-1 Hazard Intensity Level ........2-3 Grounding Instructions........2-5 OPERATIONS Technical Specifications.......3-1 Controls/Component Location ......3-2 Filling Operation..........3-5 Operations............3-6 Cleaning Procedure.

  • Page 4: How To Use This Manual

    HOW TO USE THIS MANUAL This manual contains the following sections: The SAFETY section contains important information regarding hazard or unsafe practices of the HOW TO USE THIS MANUAL machine. Levels of hazards is identified that could SAFETY result in product or personal injury, or severe injury OPERATIONS resulting in death.

  • Page 5: Important Safety Instructions

    SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. WARNING: To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet.
  • Page 6 SAFETY IMPORTANTES MESURES DE SÉCURITÉ L’utilisation d’un appareil électrique demande certaines précautions: LIRE TOUTES LES INSTRUCTIONS AVANT DE FAIRE FONCTIONNER (CET APPAREIL). AVERTISSEMENT Pour réduire les risques d’incendie, de choc électrique ou de blessure: Cet appareil ne doit être connecter qu a des prises ayant une sortie de terre. Ne pas laisser l’appareil sans surveillance lorsqu’il est branché.

  • Page 7: Hazard Intensity Level

    HAZARD INTENSITY LEVEL The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death .
  • Page 8 LORS DE L’ENTRETIEN DE LA MACHINE : Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des vêtements avec manches lors de l’utilisation de la machine. Utiliser les pièces détachées Windsor homologuées.

  • Page 9: Grounding Instructions

    GROUNDING INSTRUCTIONS ELECTRICAL: In the USA, this machine operates on a standard 15 Grounding Pin amp 115V, 60 Hz, A.C. power circuit. The amp, GROUNDING CONNECTION hertz, and voltage are listed on the data label found USING AN ADAPTOR on each machine. Using voltages above or below Grounded those indicated on the data label will cause serious Outlet...

  • Page 10: Technical Specifications

    TECHNICAL SPECIFICATIONS POWER TYPE GENERAL DIMENSIONS/WEIGHT ELECTRICAL: 115 V, 15 A, 60 HZ Vacuum shoe: 20” (51 cm) cast aluminum with spring loaded down pressure ELECTRIC VACUUM MOTOR: (1) –3 stage, 1 hp, 99 cfm (2.80 cubic meters/min.) Waterlift –117” (297cm) WHEELS: (2) 10”...

  • Page 11: Controls/Component Location

    CONTROLS/COMPONENT LOCATIONS 1. Main Handle. Used to pull and maneuver machine. 2. Handle Adjustment. Used to adjust height of handle, and allow machine to be used in “PUSH” or “PULL orientation. 3. Electrical Cord. 4. Solution Switch. Turns on pump. Continuous position (bottom) activates electro-valve to dispense solution to floor through jets.
  • Page 12 CONTROLS/COMPONENT LOCATIONS 1. Solution Accessory Tool Hookup. Used for various auxiliary cleaning tools. 2. Vacuum Hose Door. Used to connect various auxiliary 1 ½ inch cleaning tool vacuum hoses. 3. Brush Height Adjustment. Used to regulate brush height from storage position to various carpet heights.
  • Page 13 CONTROLS/COMPONENT LOCATIONS 1. Solution Intake Cover. 2. Vacuum Intake Cover. 3. Float Shut-Off. 4. Clean-Out Opening. 5. Pour Spout. 6. Lift Handle. CLIPPER 86038240...

  • Page 14: Filling Operation

    FILLING OPERATIONS STEP RECOVERY TANK Remove solution tank lid SOLUTION TANK STEP Add water 12 gal. (45.5 ltr.) 140°F (60°C) FILL LINE STEP 12 – 24oz. FILLING THE CLIPPER (356ml – 711ml) NOTE: Use clean bucket of water to fill solution tank Add cleaning Do not put defoamer, solvents, spotter or chemical...

  • Page 15: Operations

    OPERATIONS Remove electrical cord and literature from STEP recovery tank. Fill solution tank (see filling instructions page 3-5). Plug cord into grounded outlet. Note: Be sure STEP dome is seated on recovery tank, and float shut-off is installed correctly. Adjust brush to proper setting. Note: For STEP good operation the brush must skim the carpet.
  • Page 16 OPERATIONS Adjust handle to comfortable operating STEP position. Tip machine back by main handle to move to starting point. Lower machine to floor. STEP Select continuous setting to start solution STEP spray or select intermittent setting to enable use of trigger switches to start solution spray.

  • Page 17: Cleaning Procedure

    CLEANING PROCEDURE 1. This machine can be operated in either direction. For smaller areas operate the machine by pulling rearward. For larger unobstructed areas, flip the handle and use the machine’s brush assisted propelling motion. Start at wall closest to power outlet. For STEP small areas, pull straight back without pushing down on handle.
  • Page 18 CLEANING PROCEDURE Start at wall closest to power outlet. For large areas flip handle and operate machine in STEP parallel passes, overlapping brush path. Clean perimeter last. During operation, observe the following: The STEP SOLUTION Clipper is equipped with clear internal covers to INTAKE COVER facilitate operator viewing of dirty solution and vacuum air flow.
  • Page 19 CLEANING PROCEDURE To speed drying, use a Windblower™ STEP fan. Empty recovery tank by releasing dump STEP hose. Use a hose with cold water to clean out the recovery tank. Also drain solution tank after each use. RECOVERY DRAIN SOLUTION DRAIN CLIPPER 86038240 3-10...

  • Page 20: Accessory Tool Usage

    ACCESSORY TOOL USAGE Use only one of the following acceptable STEP accessory tools. HT – 86000610 - PRV NO. 89227 DDH – 86000600 - PRV NO. 89226 DH - 86031540 - PRV NO. 39504 Pull back collar and insert over machine mounted fitting, then release collar to lock into place.

  • Page 21: Maintenance

    MAINTENANCE SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY QUARTERLY Check machine for cord damage Check recovery dome and gasket for damage and cleanliness Check brush – should be clean with no lint or strings attached Inspect vac shoe for blockage; remove fibers with coat hanger, etc. Check hoses for wear, blockages, or damage Check handles, switches, and knobs...

  • Page 22: Periodic Maintenance

    MAINTENANCE PERIODIC MAINTENANCE Twice a month, flush a white vinegar solution (One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor. This will prevent build-up of alkaline residue in the system. If spray jets become clogged, remove the spray tips, wash them thoroughly, and blow-dry.

  • Page 23: Vacuum Motor Replacement

    MAINTENANCE Only qualified maintenance personnel are to Vacuum Motor Carbon Brushes Replacement perform the following repairs. End Cap WARNING: The green ground wire must be Carbon Seul le personnel d'entretien qualifié peut attached for safe operation. Brushes effectuer des réparations. See wiring diagram.

  • Page 24: Belt Replacement

    MAINTENANCE Only qualified maintenance personnel are to perform the following repairs. Seul le personnel d'entretien qualifié peut effectuer des réparations. BELT REPLACEMENT 1. Turn off all switches and unplug machine. 2. Remove recovery tank and brush. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame.

  • Page 25: Solution Pump Replacement

    MAINTENANCE Only qualified maintenance personnel are to perform the following repairs. Seul le personnel d'entretien qualifié peut effectuer des réparations. SOLUTION PUMP REPLACEMENT 1. Turn off all switches and unplug the machine. 2. Remove recovery tank. 3. Remove the (2) screws that fasten the solution tank to the frame, and tilt tank back to expose the inside of the frame.

  • Page 26: Wiring Diagram

    WIRING DIAGRAM 86269400 86092980 PRV NO. 88951 PRV NO. 51319) 86268290 PRV NO. 88229 86268460 86268430 PRV NO. 88333 PRV NO. 88323 86266720 PRV NO. 880043 86238840 86268830 PRV NO. 41356 PRV NO. 41355 CLIPPER 8603 8240...

  • Page 27: Troubleshooting Chart

    TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION Is the cord plugged in. Plug in cord. No Power, Nothing Circuit breaker tripped in building. Reset breaker. Runs Faulty switch. Call for service. Faulty power cord or pigtail. Call for service. Vacuum circuit breaker tripped. Reset breaker.

  • Page 28: Frame Assembly

    FRAME ASSEMBLY (SEE PG. 5-11) (SEE PG. 5-9) CLIPPER 86038240...
  • Page 29 FRAME ASSEMBLY SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM OPEN 86033080 34357 FRAME, CLIPPER 12 86004340 39528 HOSE ASM, 1.5 BLK VAC X 15.5 86001660 41236 HUBCAP, 5/8" SHAFT 86238820 41351 HARNESS, MAIN, CLP/ADM 86239610 41354 HINGE, TANK TO FRAME 86026150 53640 MOTOR ASM, BRUSH CLP FAMILY...

  • Page 30: Brush Assembly

    BRUSH ASSEMBLY CLIPPER 86038240...
  • Page 31 BRUSH ASSEMBLY SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86000730 03110 AXLE, ROLLER 86227100 04084 ADAPTER, BRUSH BRG. 86000900 09019 BEARING, 1.125ODX.500IDX.375 86001100 11045 BELT, 180J6 MICRO-V 86001150 12515 BRUSH, 18L X 3.38OD WAS 12032 86001300 140343 BRKT, BRUSH PULLEY 86001310 140351 BRKT, BRUSH HEIGHT...

  • Page 32: Pump Assembly

    PUMP ASSEMBLY 18 1 (SEE PG. 5-11) CLIPPER 86038240...
  • Page 33 PUMP ASSEMBLY SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86002470 22072 COUPLING, 1/4 ANCHOR W/1" HEX 86002480 22090 CONNECTOR, 1/8FPT X 1/4 TUBEQC 86003470 31072 ELBOW, SWIVEL, 1/4MPTX1/4TUBE 86003490 31074 ELBOW, SWIVEL, 3/8MPTX3/8TUBEQC 86004570 44067 JET BODY, MINI PROMAX BODY 86004580 44068 JET, MINI PROMAX 9504...

  • Page 34: Vacuum Shoe Assembly

    VACUUM SHOE ASSEMBLY CLIPPER 86038240...
  • Page 35 VACUUM SHOE ASSEMBLY SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86227350 05016 ARM, VAC SHOE PARALLEL 86234760 27674 COVER, ACCESSORY PORT 86005810 57245 NUT, 1/4-20 HEX NYLOCK SS 86006790 70351 SCR, 10-32 X 3/8 HHTR W/STAR 86275120 70360 SCR, 1/4-20 X.75 PPHMS PHIL 86006840 70390...

  • Page 36: Control Panel Assembly

    CONTROL PANEL ASSEMBLY (SEE PG. 5-1) CLIPPER 86308240...
  • Page 37 23679 CORD ASM, 14/3 X 22" YLW 86003130 27823 CONTACT, ELECTRICAL, FLAT 86003140 27824 CONTACT, ELECTRICAL, BENT 86004090 38285 HANDLE, CLP12 WELDED 86004100 38286 HANDLE, CONTROL PANEL FRONT 86004110 38287 HANDLE, CONTROL PANEL REAR 86005010 51114 LOCK, HANDLE POSITION 86005790...

  • Page 38: Solution Tank Assembly

    SOLUTION TANK ASSEMBLY (SEE PG. 5-1) (SEE PG. 5-1) (SEE PG. 5-5) CLIPPER 86038240 5-11...
  • Page 39 VAC MOTOR ASM, CLP FAMILY SERVICE 86135340 14258 BRUSH SET, 120V 5.7 VAC, AMETEK ONLY SERVICE 86135320 140687 BRUSH SET, 120V VAC, WINDSOR ONLY 86275690 70525 SCR, #10 X 1.0 PPHST TYPE B 86032280 75261 TANK, CLP SOLUTION 86259070 85038...

  • Page 40: Recovery Tank Assembly

    RECOVERY TANK ASSEMBLY CLIPPER 86038240 5-13...
  • Page 41 RECOVERY TANK ASSEMBLY SERIAL NO. PART NO. PRV NO. DESCRIPTION NOTES: FROM 86002400 20064 CLAMP, 2.0" WORM GEAR X .312 1000083387 86002350 20002 CLAMP, 2.0” NYLON RATCHET 86233140 20041 CLAMP, 2.0" WORM GEAR 86002930 27670 CORD, DRAIN PLUG 86003110 27816 COVER, REC.

  • Page 42: Suggested Spare Parts/Notes

    73864 STRAINER, 3/8 IN. NPT 60 MESH 86003330 28061 DOME ASM, CLP FAMILY 86003630 34351 FLOAT SHUT-OFF 86006240 66227 PLUG, DRAIN HOSE 86135340 14258 BRUSH SET, 120V 5.7 VAC, AMETEK 86135320 140687 BRUSH SET, 120V VAC, WINDSOR CLIPPER 86038240 5-15...

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