Webasto thermo top evo b Installation Instructions Manual
Webasto thermo top evo b Installation Instructions Manual

Webasto thermo top evo b Installation Instructions Manual

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Wasserheizgerät
Water heater
Einbauanweisung
Installation Instructions
Thermo Top Evo
Thermo Top Evo - B (Benzin / Petrol)
Thermo Top Evo - D (Diesel)

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Summary of Contents for Webasto thermo top evo b

  • Page 1 Wasserheizgerät Einbauanweisung Installation Instructions Water heater Thermo Top Evo Thermo Top Evo - B (Benzin / Petrol) Thermo Top Evo - D (Diesel)
  • Page 2 Thermo Top Evo...
  • Page 3 Thermo Top Evo...
  • Page 4 Thermo Top Evo...
  • Page 5 Thermo Top Evo 0 - 5° M6 x 16...
  • Page 6 Thermo Top Evo...
  • Page 7 Only genuine Webasto parts may be used. See also Webasto air and water heaters accessories catalogue. NEVER try to install or repair Webasto heating or cooling systems if you have not completed a Webasto training course, you do not have the necessary technical skills and you do not have the technical documentation, tools and equipment available to ensure that you can complete the installation and repair work properly.
  • Page 8: Table Of Contents

    Table of Contents Table of Contents Regulations governing installation...........20 10 Exhaust System ................30 1.1. Statutory regulations governing installation ....20 10.1. Exhaust pipe..............30 1.2. Additional documentation to be used......20 10.2. Exhaust silencer ............. 30 Use / version ...................21 10.3. Recommendations for installation........30 2.1.
  • Page 9 Thermo Top Evo Explanatory Notes on Document To provide you with a quick overview of the individual working steps, you will find an identification mark on the outside top right corner of the page in question. Sections in italics contain an excerpt from the Directive 2001/56/EC and ECE R122. Mechanical system Combustion air Electrical system...
  • Page 10: Regulations Governing Installation

    Failure to follow the installation instructions and the notes con- tained therein will lead to all liability being refused by Webasto. The same applies if repairs are carried out incorrectly or with the use of parts other than genuine spare parts.
  • Page 11: Use / Version

    Other uses are possible in consultation with Webasto AG. The Webasto Thermo Top Evo water heater is used in conjunction with the The Thermo Top Evo water heater is designed for a 12 V power supply.
  • Page 12: Installation Location And Installation Position

    Technical Information Installation location and installation position Body sections and any other components in the vicinity of the heater must Legend fig. 2: be protected from excessive heat and the possibility of fuel or oil contami- 21) Heat exchanger inlet nation.
  • Page 13: Type Label

    Technical Information Type label Example for installation in a passenger car The label referred to in paragraph 1.4 or a duplicate (duplicate model Fig. 6 shows an installation example of the heater in the vehicle. plate), must be positioned so that it can be easily read when the heater is installed in the vehicle.
  • Page 14: Integration In Coolant System

    See fig. 8: Installing water connection pieces. ate container. The coolant hoses supplied by Webasto must always be used. If other hoses are used, they must at least comply with the standard DIN 73411, material Ensure proper positioning of the sensor cable! class B.
  • Page 15: Installing Coolant Hoses

    Malfunctions due to overheating may occur during operation if the heater and lines have not been bled correctly. Only spring band clamps approved by Webasto may be used for the installation of the coolant hoses. 7.4.
  • Page 16: Fuel Integration

    Fuel Fuel integration The fuel filler must not be situated in the passenger compartment and must 8.2. Integration via fuel removal unit be provided with an effective cap to prevent fuel spillage. (Requirement Also see chapter 6, "Example for installation in a passenger car" from 2001/56/EC, Appendix VII, Point 2.3.1.
  • Page 17: Line Installation

    Line installation 8.3.2. Line design When installing the fuel line, it must be kept as short as possible. Only lines approved by Webasto may be used as fuel lines. 8.3.3. Connecting two lines with a hose Intake line length [m] max.
  • Page 18: Label

    Fuel 8.4. Label 8.5. Cold-resistant fuels A notice, indicating that the heater must be shut down before refuelling, If you change to low-temperature fuel, the heater must be operated for ap- must be affixed to the fuelling point. (Requirement from 2001/56/EC, Ap- prox.
  • Page 19: Combustion Air Supply

    Combustion air Combustion air supply The air inlet must be so positioned or guarded that blocking by rubbish or 9.3. Recommendations for installation luggage is unlikely. (Requirement from 2001/56/EC, Appendix VII, Point Screw a combustion-air intake pipe with a maximum length of 400 mm 2.5.2.
  • Page 20: Exhaust System

    The exhaust pipes are sufficiently fixed in place to ensure the minimum dis- 39) Engine under tray tances even during driving. Lines approved by Webasto must be used as ex- 40) Exhaust outlet haust pipes. It is recommended that the exhaust application be installed splash-water protected.
  • Page 21: Electrical Connections

    Electrical system Electrical connections Circuit diagrams Electrical components, such as relays, fuses, switches, etc., must be For the wiring diagram legends see fig. 18: installed so that they are protected from the penetration of water (splash System wiring diagram for Thermo Top Evo, 12 V. water, high-pressure cleaners, etc.).
  • Page 22 Electrical system Table 2: Legend for wiring diagrams Item Description Comment Item Description Comment Present in vehicle Vehicle fan Digital timer 1533 Fan controller Telestart T91 Air-conditioning control unit Telestart T100 HTM Aerial Fuse holder Plug connection View of Line Side W bus temperature sensor 6-pin connector Vehicle signal...
  • Page 23: Initial Start-Up

    It is recommended that the heater circulation pump be put into operation with the component test function of the Webasto Thermo Test Diagnosis to support bleeding. Before the heater is operated for the first time, the coolant temperature should be <...
  • Page 24: Technical Data

    Technical Information Technical data 15.1. Technical data for Thermo Top Evo Except where limit values are specified, the technical data below refer to the usual heater tolerances of ± 10 % at an ambient temperature of +20 °C and at the rated voltage. 15.2.
  • Page 25 Heater Operation Thermo Top Evo - B Thermo Top Evo - D 5 kW 4 kW 5 kW 4 kW EC approval mark e1*2001/56*2006/119*0258*... e1*72/245*2006/96*5627*... E1 122R-00 0258 E1 10 R-03 5627 Model Water heater with evaporator-type burner Heat output Full load 5.0 kW 4.0 kW...
  • Page 26 Technical Information Notes...
  • Page 27 Bei mehrsprachiger Ausführung ist Deutsch verbindlich. In multilingual versions the German language is binding. Webasto AG Postfach 80 D - 82132 Stockdorf Germany National: Hotline: 01805 93 22 78 (€ 0,14 aus dem deutschen Festnetz) Hotfax: 0395 5592 353 technikcenter@webasto.com Hotmail: www.webasto.de...

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Thermo top evo d

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