kozy heat NICOLLET NCL-195 Installation And Operation Manual
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kozy heat NICOLLET NCL-195 Installation And Operation Manual

kozy heat NICOLLET NCL-195 Installation And Operation Manual

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Quality Fireplaces for Life
DIRECT VENT GAS FIREPLACE
WARNING: This product must be installed by a licensed plumber or gas
fitter when installed in the commonwealth of Massachusetts.
IMPORTANT: Installation of a CO detector is required in the fireplace
room when installed in the commonwealth of Massachusetts.
This appliance may be installed in an aftermarket permanently located, manufactured
(mobile) home, where not prohibited by local codes.
A manufactured home (USA only) or mobile home OEM installation must conform with the
Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or when
such a standard is not applicable, the Standard for Manufactured Home Installations, 24
CFR 3285, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA
Z240.4
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may
result, causing property damage, personal injury or loss of life.
◙
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
IF YOU SMELL GAS:
◙ Do not light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier instructions.
◙ If you cannot reach your gas supplier, call the fire department.
◙ Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance is only for use with the type (s) of gas indicated on the rating plate. A conversion kit is supplied
with the appliance.
WARNING
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
INSTALLATION AND OPERATION MANUAL
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
www.kozyheat.com
Shown with Black Decorative Frame
AUGUST 2010
NCL-195-01-10-REV-02

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Summary of Contents for kozy heat NICOLLET NCL-195

  • Page 1 INSTALLATION AND OPERATION MANUAL INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. Quality Fireplaces for Life DIRECT VENT GAS FIREPLACE WARNING: This product must be installed by a licensed plumber or gas fitter when installed in the commonwealth of Massachusetts. IMPORTANT: Installation of a CO detector is required in the fireplace room when installed in the commonwealth of Massachusetts.

  • Page 2: Introduction And Homeowner Reference Information

    Please retain this owner’s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION VENTING (cont.) Introduction and Homeowner Reference Information Securing Vent System TABLE OF CONTENTS Horizontal Vent Shield Installation Table of Contents #800-WPT / #800-WPT-2 Wall Pass-thru Installation SAFETY INFORMATION Horizontal Venting Illustrations Safety Information Exhaust Damper Position (LP Gas Horizontal Vent Configuration) FEATURES Vertical Venting Illustration Features...

  • Page 4: Safety Information

    SAFETY INFORMATION This fireplace has been tested to and complies with ANSI Z21.88-2009·CSA 2.33-2009·CSA P.4.1-09 “VENTED GAS FIREPLACE HEATERS” by PFS Corporation, Cottage Grove, Wisconsin. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSIZ223.1/NFPA 54 - Current Edition, or the Natural or Propane Installation Code, CSAB149.1 Installation and repair should be done only by a qualified service person.

  • Page 5: Features

    FEATURES STANDARD FEATURES SAFETY FEATURES High efficiency Each unit factory tested! Zero clearance Tested by PFS Corporation High quality lifetime glass Sealed combustion chamber 21” x 14” (533 mm x 356 mm) Intermittent or Standing pilot ignition Quick latch glass frame assembly Removable IPI board Accepts rigid pipe Flame sensing system (safety shutoff)

  • Page 6: Commonwealth Of Massachusetts Information

    COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE: The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS...

  • Page 7: Specifications

    * This unit requires 1/2” (13 mm) space between unit and framing at the back and both sides. Framing material may touch sides of stand-offs, but no material is allowed between stand-offs. Side stand-off brackets must be re-positioned if installing in a Kozy Heat Cabinet. Refer to cabinet instructions for details. PAGE 6...

  • Page 8: Components List

    SPECIFICATIONS MODEL #NCL-195 COMPONENTS LIST (#NCL-600-IPI) - IPI Board Assembly with 18” Flexible Gas Line attached (#700-208) - IPI Remote Control (#700-203) - Manual Gas Shut-off Valve (#NCL-135) - Burner Assembly (#NCL-LK) - Light Kit (#TWO-005) - Glass Valance (#TWO-15T) - Glass with gasket (#600-002) - Double Receptacle Assembly with (3) Wire Nuts (#OCK-A60L-IPI) - LP Conversion Kit (#900-086) - 5”...

  • Page 9: Framing

    FRAMING WALL ROUGH OPENING IMPORTANT: Framing dimensions should allow for wall covering thickness and fireplace facing materials. If using a hearth, adjust rough opening size as necessary to maintain at least minimum clearance requirements. IMPORTANT: Non-combustible material man be applied around (but not directly to) fireplace face. APPLIES TO BOTH HORIZONTAL AND VERTICAL VENTING TERMINATIONS) 32-5/8”...

  • Page 10: Vertical Terminations

    Follow vent pipe manufacturer‟s installation instructions for horizontal terminations. Include required 3” (76 mm) top clearance (at wall pass-thru) and 1” (25 mm) sides and bottom clearances for approved rigid vent systems. IMPORTANT: KOZY HEAT WALL THIMBLE PASS-THRU (#800-WPT or #800-WPT2) MUST BE USED ON ALL HORIZONTAL VENT RUNS. FOLLOW INSTRUCTIONS ON PAGE 15 OF THIS INSTALLATION MANUAL.

  • Page 11: Mantel Requirements

    MANTEL REQUIREMENTS IMPORTANT: KOZY HEAT WALL THIMBLE PASS-THRU (#800-WPT or #800-WPT2) MUST BE USED ON ALL HORIZONTAL VENT RUNS. FOLLOW INSTRUCTIONS ON PAGE 15 OF THIS INSTALLATION MANUAL. IMPORTANT: THE HORIZONTAL VENT HEAT SHIELD INCLUDED WITH THIS FIREPLACE MUST BE INSTALLED WHEN USING A 90-DEGREE ELBOW DIRECTLY OFF TOP OF UNIT TO HORIZONTALLY POSITION VENT SYSTEM.

  • Page 12: Glass Frame Assembly

    GLASS FRAME ASSEMBLY REMOVE GLASS FRAME ASSEMBLY CAUTION: TO PREVENT GLASS FRAME ASSEMBLY FROM FALLING FROM FIREPLACE AND BECOMING DAMAGED, FOLLOW THESE INSTRUCTIONS EXACTLY WHEN REMOVING GLASS FRAME ASSEMBLY. A. Locate spring-loaded latches securing glass frame assembly at top & bottom of firebox. Pull bottom latch out and „down‟...

  • Page 13: Optional Fan Installation

    OPTIONAL FAN INSTALLATION INSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER WARNING: MAKE SURE HOUSEHOLD BREAKER IS SHUT OFF PRIOR TO WORKING ON ANY ELECTRICAL LINES. WARNING: THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG (GROUNDING) PLUG FOR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE.

  • Page 14: Gas Line Connection

    GAS LINE CONNECTION GAS CONVERSION This fireplace is manufactured for use with Natural Gas. An LP conversion kit (#OCK-A60L-IPI), is included with this fireplace. Follow instructions included with conversion kit if converting to LP gas. ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code.

  • Page 15: Venting

    IMPORTANT: THE HORIZONTAL VENT HEAT SHIELD MUST BE INSTALLED WHEN USING A 90-DEGREE ELBOW TO HORIZONTALLY POSITION VENT SYSTEM. IMPORTANT: KOZY HEAT WALL PASS-THRU, PART #800-WPT (4-1/2” (114 mm) - 6-1/2” (165 mm) ) WALL THICKNESS OR #800-WPT2 (6-1/2” (165 mm) - 12-1/2” (318 mm) ), MUST BE USED ON ALL HORIZONTAL VENT RUNS.

  • Page 16: Elbows

    VENTING ELBOWS NOTE: (2) 90˚ elbows may be used within the maximum horizontal and vertical vent runs. (2) 45° degree elbows may be used in place of (1) 90° elbow. For each additional 90° elbow used after first (2) elbows, 3 ft. (914 mm) must be subtracted from maximum allowed venting. For each 45° elbow used, 1-1/2 ft.

  • Page 17: Horizontal Vent Shield Installation

    #800-WPT / #800-WPT2 WALL PASS-THRU KITS INSTALLATION IMPORTANT: KOZY HEAT WALL PASS-THRU, PART #800-WPT (4-1/2” (114 mm) - 6-1/2” (165 mm) ) WALL THICKNESS OR #800-WPT2 (6-1/2” (165 mm) - 12-1/2” (318 mm) ), MUST BE USED ON ALL HORIZONTAL VENT RUNS.

  • Page 18: Horizontal Venting Illustrations

    IMPORTANT: THE HORIZONTAL VENT HEAT SHIELD MUST BE INSTALLED WHEN USING A 90-DEGREE ELBOW TO HORIZONTALLY POSITION VENT SYSTEM. IMPORTANT: KOZY HEAT WALL PASS-THRU, PART #800-WPT (4-1/2” (114 mm) - 6-1/2” (165 mm) ) WALL THICKNESS OR #800-WPT2 (6-1/2” (165 mm) - 12-1/2” (318 mm) ), MUST BE USED ON ALL HORIZONTAL VENT RUNS.

  • Page 19: Vertical Venting Illustration

    IMPORTANT: THE HORIZONTAL VENT HEAT SHIELD MUST BE INSTALLED WHEN USING A 90-DEGREE ELBOW TO HORIZONTALLY POSITION VENT SYSTEM. IMPORTANT: KOZY HEAT WALL PASS-THRU, PART #800-WPT (4-1/2” (114 mm) - 6-1/2” (165 mm) ) WALL THICKNESS OR #800-WPT2 (6-1/2” (165 mm) - 12-1/2” (318 mm) ), MUST BE USED ON ALL HORIZONTAL VENT RUNS.

  • Page 20: Termination Vent Cap Location

    TERMINATION VENT CAP LOCATION This gas appliance must not be connected to a chimney serving any other appliance. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc. If necessary, extend framing so that termination kit will be exposed once building materials are installed.

  • Page 21: Vertical Cap Requirements

    VENTING (Vertical Cap Requirements) VENT TERMINATION CLEARANCES Roof Pitch H (Min.) Ft. H (Min.) m Flat to 6/12 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 0.46 Over 8/12 to 9/12 0.61 Over 9/12 to 10/12 0.76 Over 10/12 to 11/12 3.25 0.99...

  • Page 22: Ncl-Lk Nicollet Light Kit

    #NCL-LK NICOLLET LIGHT KIT ATTENTION: If converting to LP (propane) gas, do so now before installing light kit components. Follow instructions included with conversion kit. CAUTION: Disconnect all electrical power from fireplace before performing this task. NOTE: To avoid damage and prolong the life of halogen bulbs, never touch with bare hands. Always use a soft cloth when handling. Remove screw securing burner at back wall of firebox.

  • Page 23: Ipi Control Board Removal

    IPI BOARD REMOVAL CAUTION: If fireplace has been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. Use remote to turn fireplace „OFF‟. Remove contemporary frame. Refer to page 20 if necessary. Shut off gas supply at manual shut-off valve. Disconnect gas line flex tube from manual shut-off valve.

  • Page 24: Ipi Control Board Installation

    IPI BOARD INSTALLATION WARNING: DO NOT OPERATE THIS FIREPLACE WITHOUT SEALING GASKET (LOCATED UNDER CONTROL BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED. Place control board in firebox, aligning holes in board to holes in firebox bottom. MAKE SURE SEALING GASKET IS IN PLACE ON FIREBOX BOTTOM! Secure control board to firebox bottom with (7) screws previously removed.

  • Page 25: Wiring Schematics

    NCL-195 WIRING SCHEMATICS IMPORTANT: THIS SYSTEM REQUIRES ELECTRICITY (110 V) AND / OR BATTERIES TO OPERATE. USING BATTERY BACK UP WILL OPERATE BURNER ONLY. FAN AND OPTIONAL FAN LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK-UP POWER. NOTE: This appliance must be electrically grounded and connected in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 Current Edition, or the Canadian electrical Code CSA C22.1.

  • Page 26: Ipi Components

    NCL-195 VALVE & PILOT ASSEMBLY COMPONENTS PILOT IGNITER FLAME SENSOR IPI PILOT ASSEMBLY BLACK CAP OUTLET (MANIFOLD) PILOT INTERNAL SOLENOID CONNECTION PRESSURE SCREW ORANGE AND WHITE WIRES MINIMUM RATE SCREW VALVE STEP MOTOR STEP MOTOR WIRE HARNESS INLET PRESSURE SCREW PILOT ADJUSTMENT SCREW MAIN VALVE INTERNAL SOLENOID CONNECTION GREEN AND WHITE WIRES...
  • Page 27 NCL-195 CONTROL MODULE COMPONENTS VALVE STEP MOTOR LEARN BUTTON COMMUNICATION LINK TERMINAL TO EXTENSION MODULE AC ADAPTOR CONNECTION MAIN CONTROL MODULE CONTINUOUS PILOT ON/OFF SWITCH „I‟ IGNITER PILOT REMOTE ON/OFF ‟S‟ SENSOR PILOT CONNECTION CONNECTION SWITCH NON-OPERATIONAL BACK-UP BATTERY PACK POWER TO LIGHT KIT COMMUNICATION LINK NON-OPERATIONAL...
  • Page 28 NCL-195 REMOTE CONTROL INFORMATION MANUAL ON / OFF THERMOSTAT MODE ICON ROOM TEMPERATURE BATTERY LIFE ICON SET TEMPERATURE (visible only in THERMO MODE) FAN SPEED LIGHT LEVEL CHILD PROOF ICON CONTINUOUS PILOT FLAME HEIGHT PAGE 27...

  • Page 29: Information And Remote Control Operation

    NCL-195 INFORMATION ELECTRICAL WARNING AND INFORMATION: Electrical wiring must be installed by a licensed electrician. Do NOT wire 110V to wall switch. Uninterrupted or continuous power is required at all times in IPI systems EXCEPT when using battery back-up. Incorrect wiring will override IPI safety lockout and may cause an explosion. Disconnect 110V before servicing A double receptacle box cover and (3) wire nuts are supplied in fireplace components packet to be used when hardwiring to electrical box located under firebox on right side of fireplace.
  • Page 30 NCL-195 REMOTE CONTROL INFORMATION INITIAL SET-UP: Plug Extension Module and AC Adaptor into receptacles. Install (4) AAA batteries into battery compartment of Backup Battery Pack , making sure batteries are installed in proper direction. Position between valve and front of stove. A Velcro strip has been attached to help secure in place. The Hand Held Remote operates on (2) 1.5V AAA batteries.
  • Page 31 NCL-195 REMOTE RECEIVER INFORMATION cont. MANUAL MODE: This remote can be manually or thermostatically operated. Press MODE button for manual ON. The flame icon will appear on the LCD screen. Press MODE button again to put the control into THERMO mode. Pressing MODE again will turn fireplace OFF.
  • Page 32 NCL-195 REMOTE RECEIVER INFORMATION cont. THERMO (THERMOSTAT) MODE: This remote feature allows you to thermostatically control the fireplace when hand held remote is set to THERMO mode. Set Temperature Range: 45˚F (7˚C) to 90˚F (32˚C). Set remote to THERMO mode by pressing MODE button. The smaller SET window of numbers appears on the LCD screen.

  • Page 33: Lighting And Shutdown Instructions

    NCL-195 LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.
  • Page 34 NCL-195 LIGHTING AND SHUTDOWN (cont.) LIGHTING STOP! Read safety information on previous page and front cover of this manual before continuing. Turn off all electrical power to fireplace. ATTENTION: This fireplace is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand.

  • Page 35: Pressure Testing

    PRESSURE TESTING IMPORTANT NOTICE: Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked „OUT‟ measures outgoing pressure and pressure tap marked „IN‟ measures incoming pressure. Follow instructions below for proper testing procedures. NOTE: The appliance and its individual shutoff valve must be disconnected from gas supply piping system during any pressure testing of that system at pressures in excess of ½...

  • Page 36: Error Codes

    ERROR CODES IGNITION SAFETY: Protection for Ignition System Error Code: One beep every one second. Description of Fault: Warns users if pilot is not successfully ignited in 60 seconds. How to Clear: Press MODE button to OFF then to ON to re-attempt ignition. What to Check: Ensure gas supply is turned on.

  • Page 37: Finalizing The Installation

    FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.

  • Page 38: Restrictor Troubleshooting / Installation After Termination Completion

    FINALIZING THE INSTALLATION RESTRICTOR USAGE: Turn fireplace on and allow to burn for 15 minutes. If flames indicate there is excessive draft (flickering, short flames) or insufficient draft (lifting or ghosting flames) a restrictor may be necessary, or previously installed restrictor may need to be modified or removed. WARNING: TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY, ALLOW FIREPLACE AMPLE TIME TO COOL BEFORE MAKING ANY ADJUSTMENTS AND / OR INSTALLATIONS.

  • Page 39: Maintenance

    MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below firebox must be cleaned at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, bedding materials, or other fibrous materials.

  • Page 40: Troubleshooting

    TROUBLESHOOTING MAIN CONTROL MODULE WILL NOT LEARN TRANSMITTER Ensure REMOTE/OFF switch on side of main control module is set to REMOTE. Make sure batteries in both the hand held remote and backup battery pack are installed in the proper direction and are not drained. Verify hand held remote indicates a signal is being sent.
  • Page 41 TROUBLESHOOTING MAIN FLAME WILL NOT LIGHT Verify gas supply is turned on. Ensure pilot flame will ignite. If not, see pilot flame troubleshooting on previous page. Make sure green and white leads from module are securely connected to terminals marked “MAIN” on valve body. Make certain pilot flame is in contact with flame rectification sensor on pilot assembly.

  • Page 42: Replacement Parts List

    REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. NCL-195 BOARD SYSTEM AND PARTS NCL-600-IPI NCL-195 IPI Board - Nat Gas 700-751 Battery Back-up with (4) AA Batteries NCL-601-IPI NCL-195 IPI Board - LP Gas 700-203 Manual Shut-off Valve 700-400-NCL...

  • Page 43: Warranty

    PAGE 42...
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