Anest Iwata TOF-5B Instruction Manual

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European Sales Branches:
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AUTOMATIC SPRAY GUNS
• TOF-5B TOF-5RB
(Round Pattern) Common air source for atomizing air and piston operating air
• TOF-6B TOF-6RB
(Round Pattern) Different air source for atomizing air and piston operating air
Before use, adjustment or maintenance, it is important
to read this instruction manual very carefully. This ma-
nual must be stored in a safe place for any future reference.
This ANEST IWATA spray guns kit complies
to ATEX regulations 94/9/EC, protection level:
II 2 G X Suitable for using Zones 1 and 2.
X marking: Any static electricity discharge from the spray gun is to be
diverted to the ground via the conductive air hose as stipulated.
ALWAYS observe WARNINGS and CAUTIONS in this
instruction manual.
Symbol WARNING Hazard level Consequence
WARNING Potentially hazardous Death or serious injury
situation
CAUTION Potentially hazardous Minor to moderate injury
situation
IMPORTANT Potentially hazardous Property damage
situation
1. TECHNICAL SPECIFICATIONS
Max. working air pressure: 6.8 bar (98 PSI) Air connection: G 1/8"
Noise Level (LAeqT)*: 69.4 dB (A) Fluid connection: G 1/8"
Max. Temperature range: 5 ~ 40 °C
* Measuring point: 1m backwards from gun, 1.6m height.
Model Nozzle Air cap Fluid Air Pattern Width
size set output consumption
Spray distance 300 mm
Ø mm Mark ml/min Nl/min (cfm) mm (in)
Fun Round Fun Round
Pressure feed
60 40 200 50
TOF 5B-5RB 0.5
05 60
(2.1) (1.4) (7.9) (2.0)
TOF 6B-6RB 0.5
80 50 250 70
TOF 5B-5RB 1.0
10 250
(2.8) (1.8) (9.8) (2.8)
TOF 6B-6RB 1.0
TOF 5B-5RB 1.3 100 55 350 80
13
360
(3.5) (1.9)
(13.8) (3.1)
TOF 6B-6RB 1.3
TOF 5B-5RB 2.0 140 85 400 90
20 600
(4.9) (3.0) (15.7) (3.5)
TOF 6B-6RB 2.0
Measuring conditions: Tested with water at 3.0 bar.

2. SAFETY WARNING

FIRE AND EXPLOSION
1. Never use the following HALOGENATED HYDROCARBON SOLVENTS:
which can cause cracks or dissolution of gun body (aluminium) due to
chemical reaction. UNSUITABLE SOLVENTS: methyl chloride, dichloro-
methane, 1.2-dichloroethane, carbon tetrachloride, trichloroethylene,
1.1.1-trichloroethane
2. Sparks and open flames are strictly prohibited. Paints can be highly
flammable and can cause fire.Do not expose to open flames, electrical
goods, cigarettes etc.
3. Securely ground spray gun using grounded gun stay.
Ground resistance : Less than1MΩ. Ω
Check the earth stability periodically. If not, insufficient grounding can cause
fire and explosion due to static electric sparking.
4. Do not use corrosive liquid (acid and alkali, etc.)
Before using corrosive liquids, make sure that they are compatible with the
gun components. We can provide you with a list of materials used in
the product.
Manufactured by: ANEST IWATA Corporation 3176,Shinyoshida-cho, Kohoku-ku, Yokohama, 223-8501 Japan
Instruction Manual
PROTECTION OF HUMAN BODY
1. Use in a well-ventilated site, using a spray booth.
Poor ventilation can cause organic solvent poisoning and fire.
2. Always wear protective gear (safety glasses, mask, gloves) to avoid
inflammation of eyes and skin.
In case of any physical discomfort, immediately seek medical advice.
3. Wear earplugs if necessary.
Noise level can exceed 85 dB(A), depending on operating conditions and
painting site.
IMPROPER USE
1. Never point gun towards people or animals.
2. Never exceed maximum working Pressure or maximum operating
Temperature.
3. Always release air and fluid pressure before cleaning, disassembling
or servicing. Otherwise, remaining pressure can cause bodily injury due
to improper operation or scattering of cleaning liquid.
4. Tip of fluid needle set has a sharp point.
Do not touch the tip during maintenance to avoid accidents.
5. Never use this gun to spray foods or chemicals.
Otherwise, foreign substance, could cause corrosion of fluid passages
which could adversely affect health.
Weight
6. Never alter this spray gun, to avoid insufficient performance and dam-
age.
g (lbs)
7. If something goes wrong, immediately stop operation and find the
cause. Do not use again, until you have solved the problem.
TOF 5B
320 (0.71)
8. Do not enter working areas, where robots, reciprocators, etc. are used,
TOF 5RB
until they have been turned off. Otherwise, they could cause injury.
300 (0.66)

3. HOW TO CONNECT

TOF 6B
330 (0.73)
IMPORTANT
TOF 6RB
- This gun should be operated by adequately trained operators only.
310 (0.71)
- Ensure that the gun has not been damaged during transportation.
CAUTION
- Use clean air filtered through air dryer and air filter. If not, dirty air can
cause coating failure.
- If you use this gun for the first time after purchasing, clean fluid pas-
sages to remove rust preventive oil spraying by claenar. If not, remain-
ing preventive oil can cause painting failure such as fish eyes.
- Use three-way solenoid valve with effective cross section of more than
4 mm inner dia. area and air hose of over ø 4 mm inner diameter and
less than 10m length. When operate multiple guns, use larger size of
solenoid valve cross section and hose inner diameter accordingly.
If not, small diameter of solenoid valve and longer air hose between
three-way solenoid valve and gun can cause delay in operation.
- Firmly fix hose to spray gun. If not, disconnection of hose can cause
bodily injury.
GB