Related Manuals for Everlast Power MTS 160
Summary of Contents for Everlast Power MTS 160
- Page 1 EVERLAST POWER 160 and 200S CC/CV MULTI-PROCESS WELDER GMAW/GTAW/SMAW Operator’s Manual for the Power MTS 160/200 Safety, Setup and General Use Guide Rev. 1 0 0701-11...
-
Page 2: Table Of Contents
Table of contents Section……………………………………………….Page Letter to the Customer …………………..………… Everlast Contact Information…………….…………. Safety Precautions…………………………………… Introduction and Specifications…..………………… Specifications MTS 160……...…………………… Specifications MTS 200S………...……………….. Main Component and Performance Information.. General Description……………………………….. Recommendations and Settings.……….………... Front Panel Overview……………………...…..….. Rear Panel Overview…………...………….……… Side Panel Overview………………………………. - Page 3 Your unit registration is important should any information such as product updates or re- calls be issued. It is also important so that we may track your satisfaction with Everlast products and services. If you are unable to register by website, contact Everlast directly through the sales department through the main customer service number in your country.
-
Page 4: Everlast Contact Information
Model number: ____________________________ Date of Purchase___________________________ EVERLAST Contact Information Everlast US: Everlast consumer satisfaction email: sales@everlastwelders.com Everlast Website: everlastwelders.com Everlast Technical Support: support@everlastwelders.com Everlast Support Forum: http://www.everlastgenerators.com/forums/index.php Main toll free number: 1-877-755 WELD ( 9353 ) 9am—5pm PST M-F 11am-4pm PST Sat. -
Page 5: Safety Precautions
Safe operation and proper maintenance is your responsibility. We have compiled this operator’s manual, to instruct you in basic safety, oper- ation and maintenance of your Everlast product to give you the best possible experience. Much of welding and cutting is based upon experience and com- mon sense. - Page 6 SAFETY PRECAUTIONS These safety precautions are for protection of safety and health. Failure to follow these guidelines may result in serious injury or death. Be careful to read and follow all cautions and warnings. Protect yourself and others. Welding and cutting processes produce high levels of ultraviolet (UV) radiation that can cause severe skin burn and damage.
- Page 7 SAFETY PRECAUTIONS WARNING! Persons with pacemakers should not weld, cut or be in the welding area until they consult with their physician. Some pacemakers are sensitive to EMF radiation and could severely malfunction while welding or while being in the vicinity of someone welding.
- Page 8 SAFETY PRECAUTIONS WARNING! Electrical shock can kill. Make sure all electrical equipment is properly grounded. Do not use frayed, cut or otherwise damaged cables and leads. Do not stand, lean or rest on ground clamp. Do not stand in water or damp areas while weld- ing or cutting.
-
Page 9: Introduction And Specifications 9
Section 1 Introduction and Specifications Power MTS 160 Technical Parameters* EVERLAST MIG/TIG/STICK INVERTER MODEL: PowerMTS 160 EN/ IEC60974.1 DC: 25-160 A 100% 160 A 115 A 90 A DC: 10-160 A 100% 160 A 115 A 90 A DC: 10-160 A... - Page 10 Section 1 Introduction and Specifications Power MTS 200S Technical Parameters* EVERLAST MIG/TIG/STICK INVERTER MODEL: PowerMTS 200S EN/ IEC60974.1 DC: 25-200 A 100% 200 A 115 A 90 A DC: 10-200 A 100% 160 A 115 A 90 A DC: 10-170 A...
-
Page 11: Introduction And Specifications
Section 1 Introduction and Specifications Main Component/Circuit Flow Diagram Single-phase AC Rectifier Inverter Transformer Rectifier Hall 220V 50Hz Current Feedback control CPU control Voltage Feedback control Welding current PWM signal regulator Wire feeder regulate motor (Wire feed speed) Volt/Amp Formula: U =14+0.05I （V）... -
Page 12: General Description
If doubts remain, contact Everlast for more infor- is fed to the IGBT based inverter where it is converted mation. Wiring the welder incorrectly can result in fail- to converted to AC power cycling around 40Khz. - Page 13 Section 2 Setup Guide and component Identification GENERAL POLARITY RECOMMENDATIONS* Table 1 *Consult manufacturer directions of filler material. There are exceptions! PROCESS TORCH POLARITY WORK POLARITY MIG (GMAW) FLUX CORE (FCAW) TIG (GTAW) STICK (SMAW) GAS SELECTION GUIDE Table 2 PROCESS MIG (GMAW) STEEL 80/20 Argon/CO2 (For optimum synergic operation)
- Page 14 MIG WIRE SPEED MIG VOLTS WAVE FORM 11. Amp/Wire Speed Adjustment Knob TIG DOWN SLOPE MIG: Wire Speed (cm/min) STICK ARC FORCE EVERLAST Synergic Multi–Process 4. Wave Form Control (MIG): TIG: Amps IGBT Inverter Technology Stick: Amps Inductance/Current Rise Time MTS 160 and 200S 10.
- Page 15 GREEN/YELLOW STRIPE (Ground) 2. Main Power Switch L1, GREEN 120V L2,WHITE 120V 30/50 AMP EVERLAST 3. Power Input Cable 220/240V NEMA 6-50 PLUG SHOWN (Customer Supplied) GREEN /YELLOW STRIPE GROUND WIRE CONSULT A LICENSED ELECTRICIAN FOR WHITE 120V “HOT” LEG PROPER WIRING AND LOCAL CODES.
- Page 16 Pull the drive roll off, and flip the drive roll over. Reassemble and tighten roller. If larger roller is needed, contact Everlast. Thread straightened wire over grooves in lower drive roll, fully through until it begins to start threading into the gun section.
-
Page 17: Front Panel Overview
This is an unique age. 11. Amp/Wire Speed Control. For Stick and TIG feature from Everlast and separates it other small MIG units. Wave form control is also function, this adjusts the amps. For MIG opera-... -
Page 18: Rear Panel Overview
Section 2 Setup Guide and component Identification tion persists check for loose wires or voltage control also results in a change of amps. supply problems. 12. 2T/4T Torch Trigger Selector. The torch trig- ger function is designed to operate for both Rear Panel: MIG and TIG functions. - Page 19 Section 2 Setup Guide and component Identification used to keep feeding cleanly while using steel tive output terminal. Standard polarity is or stainless wire. “+” (DCEP) with the work clamp in the (-) neg- ative output terminal. For flux core use see manufacturer’s direction for polarity recom- mendation.
-
Page 20: Mig Drive Components, Expanded View
Section 2 Setup Guide and component Identification EXPANDED VIEW OF MAJOR MIG DRIVE COMPONENTS* *Some non-significant variation may occur in component details. Not all components are individually serviceable, and are added for detail and explanation of assembly Parts Parts Wire feed motor Locking thumb screw Tensioning Spring Feed roller... -
Page 21: Mig Torch Assembly
IHJ0782 电缆支撑用球节 15AK the Trafimet Ergoplus 15, which interchanges consumables with ITB0059 欧式中央插头/弹性针 IHJ0715 手柄锁紧环 IHJ0063 焊枪锁紧螺母/塑料螺纹 MIG gun handle the Binzel MB15ak torch used elsewhere in the Everlast I-MIG IFT0874 螺丝 D.3x10 序号 图 号 描 述 数量 备... -
Page 22: Tig Torch Assembly
Section 2 Setup Guide and component Identification EXPANDED VIEW OF TIG TORCH 5/8” PARTS FOR SR 17 TORCH (STYLE MAY VARY) QTY. Long Back Cap with O-Ring Short Back Cap Opt. Torch Head Insulator Collet 1/16 or 3/32 Collet Holder Ceramic Cup #5,6, or 7 Tungsten (customer supplied) Torch Cable... -
Page 23: Synergic Mig /Manual Mig Operation
Section 2 Setup Guide and component Identification SYNERGIC AND BASIC MIG OPERATION Synergic vs. Manual Setup and Operation How Synergic MIG operates: The Synergic function of the MIG (200S) component allows the user to only need to use the wire feed speed con- trol to make the unit operate. -
Page 24: Side Panel Detail Description
Section 2 Setup Guide and component Identification LIFT START TIG OPERATION Press and hold torch switch Release switch in 4T mode only Continue to hold in 2T to weld Lift quickly at any angle up to 20° Lower torch to metal Hold on metal with only light pressure approx. -
Page 25: Stick Operation
Section 2 Setup Guide and component Identification STICK OPERATION STARTING METHODS Scratch/Match Method Tapping Method 1. Turn on unit. Allow unit to cycle through its start up program. 2. Select the Stick icon on the Process Selector. 3. Make sure electrode holder is in in the Positive side and the work clamp is in the negative connector. -
Page 26: Trouble Shooting
Section 3 Trouble Shooting TABLE 6 Trouble Possible Cause Solution Switch damaged Replace Unit is switched on, but the Fuse damaged Replace power light isn’t on Power damaged Replace Fan damaged Change it After welding machine is over-heat is overheating, the Tighten wires, check for dislodged con- Fan power connector is loose fan does not work... -
Page 27: Appendix A: Schematic
APPENDIX A: MAIN UNIT SCHEMATIC... -
Page 28: Notes
NOTES:...
Need help?
Do you have a question about the Power MTS 160 and is the answer not in the manual?
Questions and answers