Fromm P326.0001.01 User Manual

Fromm P326.0001.01 User Manual

Battery - powered plastic strapping tool

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1.
SERVICE MANUAL P326.0001.01
2.
DRAWINGS P326.0001.01
3.
SPARE PARTS LISTS P326.0001.01
Type independent spare parts
Type dependent spare parts
4.
MANUAL P326.0001.01
Technical Data
Chart of Types
Exchange of wearing parts
5.
SERVICE MANUAL P327.0001.01
6.
DRAWINGS P327.0001.01
7.
SPARE PARTS LISTS P327.0001.01
Type independent spare parts
Type dependent spare parts
8.
MANUAL P327.0001.01
Technical Data
Chart of Types
Exchange of wearing parts
9.
10.
11.
NEWS
12.
NOTES

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  • Page 1 SERVICE MANUAL P326.0001.01 DRAWINGS P326.0001.01 SPARE PARTS LISTS P326.0001.01 Type independent spare parts Type dependent spare parts MANUAL P326.0001.01 Technical Data Chart of Types Exchange of wearing parts SERVICE MANUAL P327.0001.01 DRAWINGS P327.0001.01 SPARE PARTS LISTS P327.0001.01 Type independent spare parts Type dependent spare parts MANUAL P327.0001.01...
  • Page 3 SERVICE MANUAL BATTERY - POWERED PLASTIC STRAPPING TOOL MODEL P326.0001.01 Manual for authorized dealers and service points...
  • Page 4: Table Of Contents

    INDEX PAGE ACCESSORIES 1.1.1 Battery ............1-3 1.1.2 Battery chargers .
  • Page 5: Accessories

    1.1 ACCESSORIES 1.1.1 Battery Use only original Fromm batteries N5.4330 (Li-Ion). 1.1.2 Battery chargers The battery charger must be ordered separately according to the table mentioned below. Item-No. Voltage / frequency Admitted for country N5.4443 220 - 240V / 50 - 60Hz...
  • Page 6: Connecting Plan

    1.2.2 Connecting plan N5.2368 red (+) black (-) black red (+) N5.2367 black (-) To connect the electronic to the motor see also 1.4.7 Assembly information. 1.2.3 Strap tension The tension force values mentioned in the operation manual (400-2400N) are not achievable with each strap. They depend on following factors: •...
  • Page 7: Conversion Parts P326

    1.3 CONVERSION PARTS P326 When changing strap thickness or strap width the following parts must be exchanged: 1.3.1 Conversion parts: strap width 10mm 11.1mm 12mm 12.7mm 13mm 15mm 15.5mm 16mm Guide P30.1156 P30.1158 P30.1156 P30.1157 P30.1158 P30.1159 P30.1160 P30.1161 Guide P30.1162 P30.1164 P30.1162...
  • Page 8: Periodic Maintenance And Control

    1.4 PERIODIC MAINTENANCE AND CONTROL (Carry out 12- months cycles doing one shift work. Doing more shift work respectively more often.) 1.4.1 Procedure Before using check tool for following possible faults: • Visual test of the tool for loose, lost or damaged parts •...
  • Page 9: Troubleshooting

    1.4.2 Troubleshooting Ensure before each tool repair that the battery is charged and the tool’s specific strap is used SYMPTOM CAUSE REMEDY Tool doesn’t work at all Battery is empty or defective Charge or replace battery Contact problems caused by a broken Replace battery battery housing Contact problems caused by a...
  • Page 10 SYMPTOM CAUSE REMEDY Tool doesn’t weld Welding gripper P32.1053 is dirty or Replace or clean welding gripper, worn don’t use any hard objects for this (see operation manual P326) Welding stop gripper P32.1203 is dirty Replace or clean welding stop gripper, or worn don’t use any hard objects for this (see operation manual P326)
  • Page 11: Battery Test

    1.4.3 Battery test For testing the batteries order battery tester N7.5146 and adapter N7.5145. Both parts are required for testing the battery. The use is described in the instruction manual of the battery tester. • Li-Ion-Batteries 18V / (3Ah) must be replaced at a capacity less than 60% (1,8Ah). 1.4.4 Checklist Carry out some test strappings and check following tool components.
  • Page 12: Lubrication Rules

    Additional the screws N1.2112 have to be glued with the idler step P32.0118 using LOCTITE 222. Don’t clamp the planet shaft on the pinion while loosening or clamp tightening the screws N1.2112. here N1.2112 P32.0118 Glue safety washer N1.6505 on both sides with Loctite 243.
  • Page 13: Assembly Information

    1.4.7 Assembly information By installing the grippers into the tensioning P32.2088 body P32.2088 it must be observed the direction of the teeths.(look at the picture) Grippers Like imaged the connections of the motor P32.2078 must be adjusted 90° to the sheet P32.2064. The mounting of the sheet happens by fixation of the disk P32.2121 with the screws N1.2216.
  • Page 14 Pay attention to the mounting position of the eccentric (P32.2034). (P326) Eccentric behind Adjustment of the lever P32.1414 If the handle lever after welding and cooling of the strap can be pulled up difficult or not at all, the adjustment of the lever P32.1414 must be checked.
  • Page 15 Connection of the circuit board to the motor In order to prevent a cracking of the terminals on the motor, the connection cables of the circuit board have to be laid as shown on the pictures before they are soldered to the motor. 1-13...
  • Page 16 Mounting of the dowel P32.2123 The dowel P32.2123 has to be mounted between motor and circuit board like shown. 1-14...
  • Page 17: Recommended Spare Parts

    1.5 RECOMMENDED SPARE PARTS Following spare parts are recommended for stock keeping: Item-No. Description Pieces per tool N1.1305 Screw N1.1904 Screw N1.1909 Flat head screw N1.1927 Flat head screw N1.1929 Screw N1.1934 Flat head screw N1.6503 Safety washer N1.6504 Safety washer N1.6505 Safety washer N1.7206...
  • Page 18: Accessory Tools

    1.6 ACCESSORY TOOLS Item number Description Application N71.3235 Press in and press out arbor N3.4509/P32.2036; N3.4509/P32.2015 N71.3237 Press in and press out arbor N3.1159/P32.2016 N71.3239 Press in arbor N3.2347/P32.1024 N71.3240 Press out arbor N3.2347/P32.1024 N71.3241 Press in and press out pressure pad N3.2347/P32.1024 N71.3242 Press in and press out arbor...
  • Page 19: Use Of Accessory Tools

    1.7 USE OF ACCESSORY TOOLS N7.5108 Accessory tools should only be used with the suitable arbor press N7.5108 to prevent a jam of the parts have to be pressed in. Additional a retainer (N7.3215) is necessary. N7.3215 Part Disassembly Assembly N3.1157/ P32.1044 N71.3246...
  • Page 20 Part Disassembly Assembly N3.2347/ P32.1024 N71.3239 N71.3240 N3.2347 P32.1024 N71.3241 The seal of the needle bushing (N3.2347) has to face to the outside. N3.3172/ P32.2001 N71.3250 N3.3172 P32.2001 N3.4509/ P32.2036 N71.3235 N3.4509* P32.2036 N71.3282 *Pay attention to the assembling direction see assembly information 1-18...
  • Page 21 Part Disassembly Assembly N3.3172/ P32.2088 N71.3248 N71.3250 N3.3172 N71.3249 P32.2088 P32.1023/ N3.1134/ N71.3243 N71.3244 P32.1022 P32.1022 N3.1134 N71.3245 P32.1023 P32.2016/ N3.1159 N71.3237 N3.1159 P32.2016 N71.3283 1-19...
  • Page 22 Part Disassembly Assembly P32.2015/ N3.1137 N71.3286 N3.1137 N71.3285 P32.2015 P32.2018/ N3.4520 N71.3284 N3.4520 N71.3282 P32.2018 P32.2015/ N3.4509 N71.3235 N3.4509 P32.2015 N71.3282 1-20...
  • Page 23: Ordering Spare Parts

    "de" (see table). Portuguese Swedish Finnish Spanish 1.8.2 Ordering address Russian Spare parts and manuals can be ordered at: Czech Fromm Holding AG Tel.: +41(0) 41 741 57 41 Hungarian Hinterbergstrasse 26 Fax: +41(0) 41 741 57 60 CH-6330 Cham e-mail: orders@fromm-pack.com...
  • Page 24: Service Address

    1.9 SERVICE ADDRESS You will get further assistance and information at: Fromm System GmbH Technical customer support Neulandstr. 10 D-77855 Achern Germany Phone: +49(0)7841 / 62 94-22 Fax: +49(0)7841 / 62 94-11 e-mail: de@fromm-pack.com 1.10CHART OF TYPES Item no. Model...
  • Page 25 DRAWING P326.0001.01 *See 1.8 Ordering spare parts P326.0001.01.en.z...
  • Page 26 *See 1.8 Ordering spare parts P326.0001.01.en.z...
  • Page 27 P326.0001.01.en.z...
  • Page 28 P326.0001.01.en.z...
  • Page 29 SPARE PARTS LIST P326 3.1 Type independent spare parts P326.0001.01 Item-No. in group Pcs. Description Dimension Field N1.1305 2 SCREW M4 X 7.8 N1.1553 P32.1250 1 HEXAGON SCREW M4 X 8 N1.1904 5 SCREW M5 X 20 N1.1909 2 FLAT HEAD SCREW M3 X 5 N1.1922...
  • Page 30 Item-No. in group Pcs. Description Dimension Field N2.5295 P32.0173 1 PRESSURE SPRING 1.5 X 21 X 27/5.5 N2.5296 P32.0173 1 PRESSURE SPRING 0.5 X 4 X 24/16.5 N2.5822 P32.0173 1 TORSION SPRING 1.25 X 12/3.75 N2.5823 1 TORSION SPRING 2.8 X 17/4 N31.1118 P32.0175 2 BALL BEARING...
  • Page 31 Item-No. in group Pcs. Description Dimension Field [P32.0176] 1 TENSIONING BODY P32.1011 P32.0173 1 FELT P32.1011 P32.0175 1 FELT P32.1012 P32.0173 1 COUPLER [P32.1021] P32.0173 1 WELDING EXCENTRIC P32.1022 P32.1021 1 WELDING EXCENTRIC P32.1023 P32.1021 1 PINION P32.1024 P32.0144 1 ROCKER P32.1027 P32.0173 1 BALL CAGE...
  • Page 32 Item-No. in group Pcs. Description Dimension Field P32.2023 P32.0173 1 FIXING PLATE P32.2024 P32.0175 1 PRESSURE BUTTON [P32.2026] P32.0173 1 LEVER P32.2030 P32.0175 1 DISK P32.2032 P32.0173 1 HOOK P32.2034 P32.0173 1 SHAFT P32.2035 P32.0154 1 GEAR WHEEL P32.2036 P32.0156 1 GEAR WHEEL P32.2064 P32.0172...
  • Page 33 3.2 Type dependent spare parts P326.0001.01 Type 43.2201.01 43.2201.01 P326/10/0.40-0.64 P326.0001.01 26.01.10 Item-No. in group Pcs. Description Dimension Field P30.1156 1 GUIDE PIN P30.1162 1 GUIDE PIN P32.1201 1 STEEL INSERT P32.1205 1 GUIDE CASE P32.1219 1 TENSIONING WHEEL P32.1222 1 GRIPPER P32.1223...
  • Page 34 Type 43.2212.01 43.2212.01 P326/11.1/0.65-1.05 P326.0001.01 26.01.10 Item-No. in group Pcs. Description Dimension Field P30.1158 1 GUIDE PIN P30.1164 1 GUIDE PIN P32.1202 1 STEEL INSERT P32.1205 1 GUIDE CASE P32.1220 1 TENSIONING WHEEL P32.1225 1 GRIPPER P32.1226 1 GRIPPER P32.1227 1 GRIPPER P32.2083...
  • Page 35 Type 43.2223.01 43.2223.01 P326/12.7/0.40-0.64 P326.0001.01 26.01.10 Item-No. in group Pcs. Description Dimension Field P30.1157 1 GUIDE PIN P30.1163 1 GUIDE PIN P32.1201 1 STEEL INSERT P32.1206 1 GUIDE CASE P32.1219 1 TENSIONING WHEEL P32.1222 1 GRIPPER P32.1223 1 GRIPPER P32.1224 1 GRIPPER P32.2085...
  • Page 36 Type 43.2232.01 43.2232.01 P326/13/0.65-1.05 P326.0001.01 26.01.10 Item-No. in group Pcs. Description Dimension Field P30.1158 1 GUIDE PIN P30.1164 1 GUIDE PIN P32.1202 1 STEEL INSERT P32.1206 1 GUIDE CASE P32.1220 1 TENSIONING WHEEL P32.1225 1 GRIPPER P32.1226 1 GRIPPER P32.1227 1 GRIPPER P32.2085...
  • Page 37 Type 43.2253.01 43.2253.01 P326/15.5/0.40-0.64 P326.0001.01 26.01.10 Item-No. in group Pcs. Description Dimension Field P30.1160 1 GUIDE PIN P30.1166 1 GUIDE PIN P32.1201 1 STEEL INSERT P32.1206 1 GUIDE CASE P32.1219 1 TENSIONING WHEEL P32.1222 1 GRIPPER P32.1223 1 GRIPPER P32.1224 1 GRIPPER P32.2087...
  • Page 38 Type 43.2262.01 43.2262.01 P326/16/0.65-1.05 P326.0001.01 26.01.10 Item-No. in group Pcs. Description Dimension Field P30.1161 1 GUIDE PIN P30.1167 1 GUIDE PIN P32.1202 1 STEEL INSERT P32.1206 1 GUIDE CASE P32.1220 1 TENSIONING WHEEL P32.1225 1 GRIPPER P32.1226 1 GRIPPER P32.1227 1 GRIPPER P32.2087...
  • Page 39 OPERATION MANUAL BATTERY - POWERED PLASTIC STRAPPING TOOL MODEL P326.0001.01...
  • Page 40 INDEX PAGE GENERAL SAFETY RULES SAFETY RULES FOR STRAPPING TOOLS TECHNICAL DATA ACCESSORIES Battery ............4-7 Battery - chargers .
  • Page 41: General Safety Rules

    GENERAL SAFETY RULES WARNING! Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/ or serious injury. The term "power tool" in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool. SAVE THESE INSTRUCTIONS.
  • Page 42: Power Tool Use And Care

    1.4 Power tool use and care a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off.
  • Page 43: Safety Rules For Strapping Tools

    Use only cutters designed for strap and never hammers, pliers, hacksaws, axes, etc. 2.6 Environment protection Do not dispose of used batteries in the household refuse, water or by burning them. FROMM distributors offer an environment friendly battery disposal service. P326mane.fm...
  • Page 44: Technical Data

    TECHNICAL DATA Description of the tool The tool model P326 has been designed to strap packages with plastic strapping. The plastic strapping is fed around the package manually or in combination with a strap feeder. The straps are inserted in the tool, automatically tensioned, sealed by friction welding and separated.
  • Page 45: Accessories

    ACCESSORIES Use only parts and accessories mentioned in the operating instruction. Using other parts or accessories can cause injuries to you and other persons. Battery The battery is not automatically supplied with the tool and has to be ordered separately under the following item number: Item-No.
  • Page 46: Wearing Plate

    Wearing plate In order to protect the P326 when using on packages with hard and rough surface, the tool can be equipped with a wearing plate and a disk for level compensation. The complete wearing plate together with disk and fastening screws can be ordered under item number P32.2031 P32.0170.
  • Page 47: Turning Button Kit

    For working in alternating positions a turnable suspension bracket with screws and washers can be ordered under item number P32.0137. P32.0137 N1.1904 N1.6503 P32.1307 P32.1310 P35.2069 P35.2073 N2.5623 Mobilux EP2 N1.5105 Turning button kit For a remaining adjustment of tension force and welding time. After exchanging of the turning buttons the adjustment can only be changed with the allen key (2mm) that comes with the kit.
  • Page 48: Operating Elements

    OPERATING ELEMENTS Tension button LED - Indication at the tool Sealing lever Green During tensioning the LED lights green. Green During welding the LED lights green. Yellow Cooling time is running, the tool must not be removed from the strap. Green Cooling time is finished, the tool can be removed from the...
  • Page 49: Adjustments

    Displaying of the status of the battery charge Push here By pressing a button the status of the battery can be shown in four steps. If four lamps are lighting the battery is full. If only one lamp is lighting shortly the battery has to be charged.
  • Page 50: Feeding The Strap Around The Package

    Feeding the strap around the package The strapping is fed around the package as illustrated. Warning! The plastic strap which will be welded must be free from oil, grease and other dirt. Dirty plastic straps can't be welded correct! Inserting the strap Pull up the handle lever firmly with your right hand.
  • Page 51: Sealing Of The Joint

    Sealing of the joint Press sealing lever down until it locks and let it go immediately. The plastic strap is welded and cut off from the rest of the strap. During the welding the LED lights green. After elapsing of the adjusted welding time (see 6.2.2) the cooling time begins (LED lights yellow).
  • Page 52: Chart Of Types P326

    CHART OF TYPES P326 Item No. Model Strap width Strap thickness 43.2201 P326/10/0.40-0.64 10 mm / 3/8" 0.40-0.64 mm / .016 - .025" 43.2202 P326/10/0.65-1.05 10 mm / 3/8" 0.65-1.05 mm / .026 - .041" 43.2211 P326/11.1/0.40-0.64 11.1 mm / 7/16" 0.40-0.64 mm / .016 - .025"...
  • Page 53: Exchange Of Wearing Parts

    EXCHANGE OF WEARING PARTS Remove always the battery from the tool before starting maintenance works. Exchange of tensioning wheel and grippers Disassembling • Unscrew end cover P32.1238 and remove it; • Remove the torsion spring N2.5823; • Remove the tensioning body P32.2088; •...
  • Page 54: Exchange Of Cutter, Welding Stop Gripper And Welding Gripper

    Exchange of cutter, welding stop gripper and welding gripper Disassembling • Unscrew cover P32.1211 and remove it; • Unscrew end cover P32.1238 and remove it; • Remove the torsion spring N2.5823 and the tensioning body P32.2088; • Remove the tensioning wheel together with the bearing N3.1172 from the tool; •...
  • Page 55: Adjustment Of The Coupler P32.1250

    Assembling Assembling in opposite order. Observe the following: Pay attention to the fitting position of the cutter (see drawing). Safe the screws N1.1305 with Loctite 222. Observe the position of the tensioning wheel. The direction of rotation of the tensioning wheel is marked at the front of the tensioning wheel (see 9.1). Lubrication •...
  • Page 56: Disposal

    12 DISPOSAL The machine, accessories and packaging should be sorted for environmental-friendly recycling. Only for EC countries: Do not dispose of power tools into household waste! According the European Guideline 2002/96/EC for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally correct manner.

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