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Summary of Contents for Longevity STICKWELD 140STL
- Page 1 Operating Manual 140 Amp Dual-Voltage PFC Lift TIG Optional STICK Welder...
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Page 2: Table Of Contents
STICKWELD 140STL Table of Contents Table of Content Pg. 1 Thank you From LONGEVITY Pg. 2 Warranty/Shipping Damage/Order Information Pg. 3 Safety Information Pg. 4-5 Specifications and Ratings Pg. 6 What’s Included? Pg. 7 Main Unit Knob/Button/Function Diagram Pg. 8 Troubleshooting Pg. -
Page 3: Thank You From Longevity
STICKWELD 140STL THANK YOU! We, at LONGEVITY, want to thank you for purchasing our product. You are almost ready to experience Longevity Welding first hand. Longevity definitely appreciates your business and understand that this equipment may be overwhelming to setup and operate so we have prepared a manual that will assist you in understand your new plasma cutter/welder. -
Page 4: Warranty/Shipping Damage/Order Information
LONGEVITY customers with repairs, replacement, and service. If your unit is not manufactured by Longevity and you cannot receive service from your manufacturer or seller, Longevity will lend out hand. Our warranty policy is also available for all plasma cutters and welders. -
Page 5: Safety Information
STICKWELD 140STL Warnings and Safety Welding and plasma cutting may be dangerous to the operator and to bystanders, if the equipment is not operated properly. Welding or cutting must be performed in accordance with all relevant safety regulations. Carefully read and understand this instruction manual before installing and operating this equipment. - Page 6 Use a screen or curtain designed to keep passers by from viewing the arc. • The arc spray and metal spray from machine use may cause nearby fires. Use caution. • If, after reviewing this manual, you have any problems in setting up or operating your machine, contact us at help@longevity-inc.com.
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Page 7: Specifications And Ratings
STICKWELD 140STL Techinical Specifications and Ratings Rated input Single-phase, 110/220V，50/60Hz Output 10-140A Machine Type IGBT Inverter Duty Cycle ~ Stick 40%@ 140A Duty Cyle ~ Lift TIG 25%@ 140A Insulation Grade Weight 9 lbs Dimensions (Length*Width*Height) 12.5”L x 4.5”W x 8.5”H... -
Page 8: What's Included
STICKWELD 140STL What’s Included? 1 13 FT Ground Clamp 1 13 FT Stinger 1 Carrying Case 1 110/220 Adapter... -
Page 9: Main Unit Knob/Button/Function Diagram
STICKWELD 140STL Main Unit Pictured: Stickweld 140 STL Main Unit Knob/Button/Function: 1. Current Display: Welding Current display when machine is welding. 2. Power Pilot Lamp: The pilot lamp indicates that the machine is on when lit. 3. Alarm Pilot Lamp: When the machine has less voltage, is over current, or overheating, this pilot lamp will light up to indicate that the thermal overload protection has been activated. - Page 10 STICKWELD 140STL STICK/ARC Welding (Also known as MMA-Manual Metal Arc or Shielded Metal Arc Welding-SMAW) Connect the Stick torch to the - terminal and Torch Control receptacles. Connect the ground clamp to the + terminal and clamp the metal to be welded. Reverse the torch and ground connections for DCEP (Direct Current Electrode Positive).
- Page 11 STICKWELD 140STL 4. Use the Current control to change arc qualities. Adjust the amperage according to the recommendations of the electrode (welding rod) manufacturer for the type and size of the electrode used. Experimentation will be required to find the optimal setting desired. It is an excellent tool for out of position welding.
- Page 12 STICKWELD 140STL Stick Electrode Chart Example: E 60 1 3 Strength 60--60,000 psi, 70--70,000 psi Weld Position 1--All positions: Flat, Vertical, Horizontal, & Overhead 2--Flat Position or Horizontal Fillets Only 3--Flat Position Only Weld Characteristics 0--Non-low hydrogen, DC Reverse polarity...
- Page 13 STICKWELD 140STL Proper weld identification: Overlap and undercutting are two main causes of weld failure. Proper washing of the weld bead into the sides or “toes” of the weld is important. Keep the welding electrode or the TIG tungsten and welding arc within the weld joint to prevent overlap. Pausing on the sides of the welds to wait for the sides to fill reduces the chance of undercutting, even if the current is a little too high.
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Page 14: Troubleshooting
STICKWELD 140STL... - Page 15 STICKWELD 140STL...
- Page 16 Medium (can be more spatter also); DCEP - Most penetration Catalog and Capabilities LONGEVITY has what you need for stick welding, from welders to welding supplies and protective clothing. Stick welders come in two basic classifications; 115V stick welders and 230/460V stick welders. Stick Electrodes or...
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Page 17: Routine Maintenance
STICKWELD 140STL Routine Maintenance The life of your machine and the quality of the work performed using your machine, will be enhanced by practicing periodic routine maintenance. • At regular intervals, clear dust that may accumulate in the machine using clean and dry compressed air. - Page 18 Dealers: dealers@longevity-inc.com Please join our welding forums to share welding tips and tricks, to receive useful information from customers who also use our products, and to be a part of the LONGEVITY® welding community at www.freeweldingforum.com For the coolest LONGEVITY sponsored race teams plus a complete racing forum that covers everything from Drag Racing to RC Car Racing, please check out www.longevity-racing.com!
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