Related Manuals for Longevity PROMTS 200i
Summary of Contents for Longevity PROMTS 200i
- Page 1 Operating Manual 200 AMP MULTIPROCESS WELDER WITH IGBT AND PFC AUTO VOLTAGE TECHONOLOGY...
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Page 2: Table Of Contents
PROMTS 200i Table of Contents Table of Content Pg. 1 Thank you From LONGEVITY Pg. 2 Warranty/Shipping Damage/Order Information Pg. 3 Safety Information Pg. 4-5 Technical Specifications and Ratings Pg. 6 What’s Included? Pg. 7 Main Unit Knob/Button/Function Diagram Pg. 8-10 MIG Operation Pg. -
Page 3: Thank You From Longevity
PROMTS 200i THANK YOU! We, at LONGEVITY, want to thank you for purchasing our product. You are almost ready to experience Longevity Welding first hand. Longevity definitely appreciates your business and understand that this equipment may be overwhelming to setup and operate so we have prepared a manual that will assist you in understand your new plasma cutter/welder. -
Page 4: Warranty/Shipping Damage/Order Information
LONGEVITY customers with repairs, replacement, and service. If your unit is not manufactured by Longevity and you cannot receive service from your manufacturer or seller, Longevity will lend out hand. Our warranty policy is also available for all plasma cutters and welders. -
Page 5: Safety Information
PROMTS 200i Warnings and Safety Welding and plasma cutting may be dangerous to the operator and to bystanders, if the equipment is not operated properly. Welding or cutting must be performed in accordance with all relevant safety regulations. Carefully read and understand this instruction manual before installing and operating this equipment. - Page 6 Use a screen or curtain designed to keep passers by from viewing the arc. The arc spray and metal spray from machine use may cause nearby fires. Use caution. If, after reviewing this manual, you have any problems in setting up or operating your machine, contact us at help@longevity-inc.com.
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Page 7: Technical Specifications And Ratings
PROMTS 200i Technical Specifications and Ratings Single-phase, 110V/220V，50/60Hz Input Power Processes FCAW DC TIG STICK Mild steel MAX: 3/8” (9.5mm) Welding Capacity MIN:24 ga (0.8mm) With Speedadjust Spoolgun 8M Aluminum MAX: ¼” (6.4 mm) MIN:18 ga (1.2 mm) 110V RATED DUTY CYCLE MIG/MAG: 30% @ 140A 21v 100% @ 90A 18.5v... -
Page 8: What's Included
PROMTS 200i What’s Included? 1 10 FT 15AK MIG GUN 1 13 FT GROUND CLAMP 1 5 FT AIR HOSE 1 5FT 220 TO 110 ADAPTER 1 CO2 REGULATOR 1 0.8,1.0 DRIVE ROLLER (INSIDE MACHINE) - Page 9 PROMTS 200i Main Unit Pictured: PROMTS 200i Multi Process Welder 28 29...
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Page 10: Main Unit Knob/Button/Function Diagram
PROMTS 200i Main Unit Knob/Button/Function: 1. Process Selector: Press to select MIG, TIG or STICK. 2. 2T or 4T: Button for selecting 2T or 4T 3. Welding Amps While Welding/ Set Amps Before Welding 4. Wire Speed Indicator 5. Amp Indicator: When the light is on it indicates that the amps are being displayed. -
Page 11: Mig Operation
PROMTS 200i 27. Manual Gas Check: Press and hold down. Wire Speed Test: Press and hold up. 28. Post Flow Knob 29. Pre Flow knob MIG Operation: 1. Shielding Gas Choice 1)When the wire material is Fe, the shielding gas should be 75% Ar + 25% CO2... -
Page 12: Mig Welding Tips And Tricks
PROMTS 200i MIG Welding Tips and Tricks MIG Welding Tips 1. Direct your wire at the leading edge of your weld pool for the most control of your weld bead. 2. For the most bead control when doing more difficult welds such as; Vertical, horizontal, and overhead welds, use the smallest wire diameter possible, and keep you weld pool small. - Page 13 PROMTS 200i Welding Wire Thin Metal= Thin Diameter. Thick Metal= Larger wire, with a larger machine. Us the wire that matches your metal. Don’t use aluminum with stainless, or vice versa RECOMMENDED WIRE SIZES MIG Solid Wire Gasless Flux-Core Wire...
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Page 14: Stainless Steel
PROMTS 200i WELDING WIRES Shielding gas- C02 or 75%Argon/25% CO2 is recommended and will give you deeper penetration Solid 75%Argon/25% will give you less splatter and a nicer Carbon-Steel lookingbead ER70S-6 Should be used indoors, where wind cannot harm you weld. - Page 15 PROMTS 200i Shielding Gas Co2 should be used with thick materials, but is too hot for thinner materials. Thin steel should be used with 75% Argon/25% Co2. Aluminum should be used with Argon. Stainless steels can be used with a triple-mix, or Helium+Argon+Co2...
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Page 17: Fillet Welds
PROMTS 200i Fillet Welds The leg of your weld should be equal to the thickness of the materials you welded. Aluminum MIG Welding Tips • It is highly recommended to use a spool gun when welding with aluminum. - Page 18 PROMTS 200i • Fill the crater at the end of the weld to avoid a crack. One way to do this is to dwell in the weld pool for a second at the end of the weld. STICK Welding Tips and Tricks (Also known as MMA-Manual Metal Arc or Shielded Metal Arc Welding-SMAW) Connect the Stick torch to the - terminal and Torch Control receptacles.
- Page 19 PROMTS 200i flux and bare metal meet. A welding rod must have flux to shield the weld from the atmosphere or the weld will fail. 4. Use the Current control to change arc qualities. Adjust the amperage according to the recommendations of the electrode (welding rod) manufacturer for the type and size of the electrode used.
- Page 20 PROMTS 200i Stick Electrode Chart Example: E 60 1 3 Strength 60--60,000 psi, 70--70,000 psi Weld Position 1--All positions: Flat, Vertical, Horizontal, & Overhead 2--Flat Position or Horizontal Fillets Only 3--Flat Position Only Weld Characteristics 0--Non-low hydrogen, DC Reverse polarity...
- Page 21 PROMTS 200i washing of the weld bead into the sides or “toes” of the weld is important. Keep the welding electrode or the TIG tungsten and welding arc within the weld joint to prevent overlap. Pausing on the sides of the welds to wait for the sides to fill reduces the chance of undercutting, even if the current is a little too high.
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- Page 24 Medium (can be more spatter also); DCEP - Most penetration Catalog and Capabilities LONGEVITY has what you need for stick welding, from welders to welding supplies and protective clothing. Stick welders come in two basic classifications; 115V stick welders and 230/460V stick welders. Stick Electrodes or...
- Page 25 PROMTS 200i LONGEVITY® Global, Inc. thanks you for your purchase and the opportunity to be able to serve you. If, after reviewing this manual, you have any problems in setting up or operating your machine, contact us at help@longevity-inc.com. LONGEVITY® Global, Inc.
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