Download
Share
Print this page
Longevity ForceCut 40D Operating Manual
  1. Manuals
  2. Brands
  3. Longevity Manuals
  4. Welding System
  5. Forcecut 40D
  6. Operating manual

Longevity ForceCut 40D Operating Manual

Hide thumbs Also See for ForceCut 40D:

Advertisement

Quick Links

See also: Operating Manual
LP-40/50/60D & LP-100 Plasma Cutters
Operating Manual for
40D/50D Constant Pilot Arc
Plasma cutters

Advertisement

loading
Need help?

Need help?

Do you have a question about the ForceCut 40D and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Longevity ForceCut 40D

Summary of Contents for Longevity ForceCut 40D

  • Page 1 LP-40/50/60D & LP-100 Plasma Cutters Operating Manual for 40D/50D Constant Pilot Arc Plasma cutters...

  • Page 2: Table Of Contents

    ForceCut 40D and 50D plasma cutters Table of Contents: PG. 2: Thank you From LONGEVITY PG. 3-4: Warranty/Shipping Damage/Order Information PG. 5: General Description PG. 6-7: Warning and Safety Tips PG. 8: Specifications and Ratings PG. 9-11: Included Accessories PG. 12-14: Wiring and Setup Instructions PG.
  • Page 3 ForceCut 40D and 50D plasma cutters THANK YOU! We, at LONGEVITY®, want to thank you for purchasing our product. You are almost ready to experience LONGEVITY® Welding first hand. LONGEVITY® definitely appreciates your business and understand that this equipment may be overwhelming to setup and operate so we have prepared a manual that will assist you in understand your new plasma cutter/welder.
  • Page 4 LONGEVITY Plasma Cutters, Welders, and Multi-Purpose Welders are covered for specific Parts and Labor warranty at our facility. For detailed information regarding your specific LONGEVITY welder or cutter, please view our Terms and Policies page on our website at the following website link: http://www.longevity-inc.com/terms/.
  • Page 5 Out-of-Warranty Service Customers, who own machines that are out of warranty and require service, should contact us for an estimate. LONGEVITY offers an exchange program on out of warranty units. We also help non LONGEVITY customers with repairs, replacement, and service.

  • Page 6: General Description

    General Description: Series plasma cutters offer a revolutionary new approach to plasma cutting technology. LONGEVITY® plasma cutters use the newest technology available in the welding industry with the help of IGBT internal components. By producing the units with inverter technology, we are able to produce smaller and more efficient units. During the manufacturing...
  • Page 7 ForceCut 40D and 50D plasma cutters Warning Welding and plasma cutting may be dangerous to the operator and to bystanders, if the equipment is not operated properly. Welding or cutting must be performed in accordance with all relevant safety regulations. Carefully read and understand this instruction manual before installing and operating this equipment.
  • Page 8 ForceCut 40D and 50D plasma cutters Safety Tips Consider the following tips to ensure safe operation of your welding/cutting equipment:  Ensure that this welding equipment is installed in an area free of corrosive chemical gases, flammable gases or materials, and explosive chemicals.

  • Page 9: Specifications And Ratings

    ForceCut 40D and 50D plasma cutters Specifications and Ratings Parameter Type Model ForceCut 40D ForceCut 50D Input Voltage (V) Single Phase 110V or 220/230/240V Input Current (Amp) 30Amp 39Amp Cup Capacity max/severance (in.) Up to ½” Up to 5/8” Output Current (Amps)

  • Page 10: Included Accessories

    ForceCut 40D and 50D plasma cutters Included Accessories: Main Unit  60Amp Pilot Arc Cutting Torch  (Ground) Earth Clamp  Water separator with bracket  Air Hose  Spare Fuses for Machine  Air Hose Valves (2)  Consumables: 3 piece tips, 3 piece electrodes ...
  • Page 11 ForceCut 40D and 50D plasma cutters Page 10 of 30 www.longevity-inc.com...
  • Page 12 ForceCut 40D and 50D plasma cutters Water Separator Diagram for Installation: Page 11 of 30 www.longevity-inc.com...
  • Page 13 Danger: Read this manual completely before having your electrician attempt to wire up or connect your machine to an electrical power source. LONGEVITY® units should be wired by a certified electrician to insure your safety and a proper 110/220v plug match at your operating facility.
  • Page 14 Note: Hot Wires May also be WHITE and BLACK if a GREEN WIRE is one of the three wires. Therefore, GREEN is ALWAYS GROUND. NOTE: LONGEVITY® recommends a 30 AMP breaker on 220v, but you can operate on a larger AMP breaker.
  • Page 15 Selecting the correct ground wire is important for proper machine operation and personnel safety. Ground wires on LONGEVITY® Welding machines are usually one of the following colors: The ground wire is a dark green with a yellow stripe. The wire may also be just SOLID GREEN.
  • Page 16 ForceCut 40D and 50D plasma cutters Page 15 of 30 www.longevity-inc.com...
  • Page 17 ForceCut 40D and 50D plasma cutters Pictured ForceCut™ 50D (Rear): Page 16 of 30 www.longevity-inc.com...

  • Page 18: Main Unit Knob/Button/Function

    ForceCut 40D and 50D plasma cutters Main Unit Knob/Button/Function: 1. On/Off Breaker or Switch: Either breaker or switch located on the back or front of the unit will control the unit to be turned on or off. 2. Warning Indicator: Illuminates when the duty cycle has been exceeded or the machine has overheated due to improper ventilation.
  • Page 19 ForceCut 40D and 50D plasma cutters Assembly of Consumables for the 60 Amp Torch: Assemble the consumables as pictured above, and described below. 1. Insert the electrode. 2. Place the copper tip on the ring, ensuring that is seated flat.

  • Page 20: Basic Operation

    ForceCut 40D and 50D plasma cutters Basic Operation 1. Ensure that all cables are connected to the machine. 2. Ensure that the machine’s OFF/ON switch is set to OFF, and plug the machine into the electrical outlet. 3. Connect the air compressor supply line to the air input side on the water separator.
  • Page 21 ForceCut 40D and 50D plasma cutters Cutting Methods Different material thicknesses require different cutting techniques.  Thin material: Start perpendicular to the work piece. It is unnecessary to angle or start on the edge, as the arc will pass through quickly.
  • Page 22 Congratulations is in order and we want to ensure you have the best experience with your LONGEVITY Plasma Cutter. However, excited as we are you can't wait to put your LONGEVITY Plasma Cutter into action, we would like you to consider these helpful tips and examples that will enable you to get the most out of your LONGEVITY Plasma Cutter and it's consumables.
  • Page 23 PSI. The PSI is about 65-75. Each LONGEVITY Plasma Cutter, regardless if it uses Pilot Arc or High Frequency technology, comes with an air flow regulator and water catcher. Reference the owner's manual of your LONGEVITY Plasma Cutter for specifications and care instructions of your air flow regulator and filter.
  • Page 24 We recommend you use the sample cut to thoroughly rehearse the intended cut with your LONGEVITY Plasma Cutter. LONGEVITY Plasma Cutter Tips In order to successfully execute a clean cut with your LONGEVITY Plasma Cutter you must consider a combination of elements involved in the cutting process:...
  • Page 25 Remember, even when we do facility testing, a suitable method to apply when using your LONGEVITY Plasma Cutter is rehearsing the cut. Be sure you are going to be able to produce a smooth continuous cut-line all the way through.
  • Page 26 For example the faster you move on a material such as aluminum, the cleaner your cut will be. Conversely, when using your LONGEVITY Plasma Cutter to cut thicker material, set your unit to full output and vary your travel speed accordingly. Thin material requires you to turn down the amperage and change to a lower-amperage to achieve a narrow kerf.
  • Page 27 ForceCut 40D and 50D plasma cutters Sample Photos: For more information on plasma cutting from professionals go to www.freeweldingforum.com www.plasma-cutters.com Page 26 of 30 www.longevity-inc.com...

  • Page 28: Routine Maintenance

    ForceCut 40D and 50D plasma cutters Routine Maintenance The life of your machine and the quality of the work performed using your machine, will be enhanced by practicing periodic routine maintenance.  At regular intervals, clear dust that may accumulate in the machine using clean and dry compressed air.

  • Page 29: Trouble Shooting

    You can also turn the Current LED machine off to properly cool it. Do not continue to weld until light Lights is off.  Contact LONGEVITY Toll Free 1-877-566-4462 or via email at Issue Not Listed help@longevity-inc.com Page 28 of 30 www.longevity-inc.com...
  • Page 30 Dealers: dealers@longevity-inc.com Please join our welding forums to share welding tips and tricks, to receive useful information from customers who also use our products, and to be a part of the LONGEVITY® welding community at www.freeweldingforum.com For the coolest LONGEVITY sponsored race teams plus a complete racing forum that covers everything from Drag Racing to RC Car Racing, please check out www.longevity-racing.com!

This manual is also suitable for:

Forcecut 50dForcecut 60iForcecut 80i