Longevity TigWeld 200EX Operator's Manual

Longevity TigWeld 200EX Operator's Manual

200 amp ac/dc pulse tig welder and ac/dc stick welder

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TIG Welder
TigWeld 200EX 200amp AC/DC
Operating Manual
For
TigWeld 200EX
200 AMP AC/DC Pulse TIG Welder and
AC/DC Stick Welder
~ 1 ~

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Summary of Contents for Longevity TigWeld 200EX

  • Page 1 TIG Welder TigWeld 200EX 200amp AC/DC Operating Manual TigWeld 200EX 200 AMP AC/DC Pulse TIG Welder and AC/DC Stick Welder ~ 1 ~...
  • Page 2 PG. 7-9: Warning and Safety Information PG. 10: Specifications and Ratings PG. 11: Specifications and Ratings PG. 12: Connecting your Welder PG. 13-16: Front Panel Overview PG. 17: Enjoy your new welding machine from LONGEVITY! PG. 18: Electronic Schematics ~ 2 ~...
  • Page 3 TigWeld 200EX 200amp AC/DC THANK YOU! We, at LONGEVITY, want to thank you for purchasing our product. You are almost ready to experience Longevity Welding first hand. Longevity definitely appreciates your business and understand that this equipment may be overwhelming to setup and operate so we have prepared a manual that will assist you in understand your new plasma cutter/welder.
  • Page 4 Please join our welding forums to share welding tips and tricks, to receive useful information from customers who also use our products, and to be a part of the Longevity™ welding community at www.freeweldingforum.com Check out LONGEVITY Racing at www.longevity-racing.com ~ 4 ~...
  • Page 5: Warranty

    TigWeld 200EX 200amp AC/DC Warranty LONGEVITY Plasma Cutters, Welders, and Multi-Purpose Welders are covered for specific Parts and Labor warranty at our facility. For detailed information regarding your specific LONGEVITY welder or cutter, please view our Terms and Policies page website following...
  • Page 6: In Warranty Service

    Out-of-Warranty Service Customers, who own machines that are out of warranty and require service, should contact us for an estimate. Longevity offers an exchange program on out of warranty units. We also help non LONGEVITY customers with repairs, replacement, and service.
  • Page 7: Warnings And Safety

    TIG Welder TigWeld 200EX 200amp AC/DC Warnings and Safety Welding and plasma cutting may be dangerous to the operator and to bystanders, if the equipment is not operated properly. Welding or cutting must be performed in accordance with all relevant safety regulations. Carefully read and understand this instruction manual before installing and operating this equipment.
  • Page 8 TIG Welder TigWeld 200EX 200amp AC/DC Ensure that people in or near the working area are protected. Welding splash is a fire hazard. Keep flammable material away from the work place. Keep a fire extinguisher nearby, and have all personnel trained in its use.
  • Page 9: Safety Tips

    TIG Welder TigWeld 200EX 200amp AC/DC Safety Tips Consider the following tips to ensure safe operation of your welding/cutting equipment:  Ensure that this welding equipment is installed in an area free of corrosive chemical gases, flammable gases or materials, and explosive chemicals.
  • Page 10 TIG Welder TigWeld 200EX 200amp AC/DC  If, after reviewing this manual, you have any problems in setting up or operating your machine, contact us at help@longevity-inc.com. ~ 10 ~...
  • Page 11: Specifications

    TIG Welder TigWeld 200EX 200amp AC/DC Specifications Models TigWeld 200EX Parameters Input power 1~220±10%,50Hz Rated input current(A) 35.4(TIG) 39.5(STICK) Rated input power(KW) 5.2(TIG) 6.4(STICK) Power factor 0.68 Max no-load voltage(V) STICK Adjustment range of start current(A) 10~welding —— —— 5~welding current...
  • Page 12: Operation

    TIG Welder TigWeld 200EX 200amp AC/DC Operation Layout for the panel Positive Welding Terminal: Positive polarity output. It is important that the plug be inserted and secured. 8 pin Control Socket: Is used to connect either to the trigger switch on the TIG torch, or to the foot pedal Negative Welding Terminal: Negative polarity output.
  • Page 13 TIG Welder TigWeld 200EX 200amp AC/DC Overview .(1) AC/DC Selection Button AC welding DC welding (2) 2T/4T Selection Button 2T Mode 4T Mode (3) Gas-test Button Lights up when Gas-test key is selected, after that gas will flow out for 15 seconds. Press the button again to stop the gas flow before the 15 seconds are up.
  • Page 14 TIG Welder TigWeld 200EX 200amp AC/DC (8) Adjusting dial If the parameter indicator lights up, then the selected parameter can be altered on adjusting dial. Available parameters where 2T and 4T mode have been selected: Gas pre-flow time Unit Seconds Setting range 0.1—1...
  • Page 15 TIG Welder TigWeld 200EX 200amp AC/DC Pulse frequency Unit Setting range 0.5—200 Factory setting Important! Only selectable when “pulse key” has been pressed. DS Downslope time Unit Seconds Setting range 0—10 Factory setting Arc current (only with 4T) Unit Seconds Setting range 5—100% of main current WC (DC);10—100% of main current WC (AC)
  • Page 16 TIG Welder TigWeld 200EX 200amp AC/DC (10) Power/Alarm indicator Power Indicator Light Indicates if the welder reaches its duty cycle, or if the machine senses over-voltage or over-current. At the same time “Err 001.” will display on the LCD Display...
  • Page 17 TIG Welder TigWeld 200EX 200amp AC/DC LONGEVITY® Global, Inc. thanks you for your purchase and the opportunity to be able to serve you. If, after reviewing this manual, you have any problems in setting up or operating your machine, contact us at help@longevity-inc.com.
  • Page 18 TIG Welder TigWeld 200EX 200amp AC/DC ~ 18 ~...

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