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Related Manuals for Longevity STICKWELD 140
Summary of Contents for Longevity STICKWELD 140
- Page 1 Operating Manual STICKWELD 140 110v/220v DC ARC WELDER...
- Page 2 PG. 12: Installation Instructions PG. 13-15: Operating Instructions and Stick Classification Chart PG. 16: Front Panel PG. 17-19: Stick Welding Tips PG. 20-21: Maintenance and Troubleshooting PG. 22: THANK YOU! Enjoy your new welding machine from LONGEVITY! P a g e...
- Page 3 THANK YOU! We, at LONGEVITY, want to thank you for purchasing our product. You are almost ready to experience Longevity Welding first hand. Longevity definitely appreciates your business and understand that this equipment may be overwhelming to setup and operate so we have prepared a manual that will assist you in understand your new plasma cutter/welder.
- Page 4 LONGEVITY Plasma Cutters, Welders, and Multi-Purpose Welders are covered for specific Parts and Labor warranty at our facility. For detailed information regarding your specific LONGEVITY welder or cutter, please view our Terms and Policies page on our website at the following website link: http://www.longevity-inc.com/terms/...
- Page 5 Out-of-Warranty Service Customers, who own machines that are out of warranty and require service, should contact us for an estimate. Longevity offers an exchange program on out of warranty units. We also help non LONGEVITY customers with repairs, replacement, and service.
- Page 6 Warnings and Safety Welding and plasma cutting may be dangerous to the operator and to bystanders, if the equipment is not operated properly. Welding or cutting must be performed in accordance with all relevant safety regulations. Carefully read and understand this instruction manual before installing and operating this equipment.
- Page 7 Welding splash is a fire hazard. Keep flammable material away from the work place. Keep a fire extinguisher nearby, and have all personnel trained in its use. Surface noise generated while welding or cutting can be harmful to hearing. In the event of a machine fault. Refer to this instruction manual.
- Page 8 The arc spray and metal spray from machine use may cause nearby fires. Use caution. If, after reviewing this manual, you have any problems in setting up or operating your machine, contact us at help@longevity-inc.com. P a g e...
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Page 9: General Description
General Description: StickWeld™ Series 140AMP Ultra-Portable Arc/Stick/MMA Welder is one of the lightest arc welders on the market at this time weighing in at only 13lbs! This DC stick welder comes with everything that you will need to operate this machine except for welding rods and a power supply. - Page 10 Specifications and Parameters: Model STICKWELD 140 Parameters Power voltage（V） 110V±15% 220V15% Frequency （Hz） 50/60 Rated input current 55.8 27.9 （A） No-load voltage（V） 50~80 Output current（A） 30-140 Rated output 25.6 voltage（V） Duty cycle （%） 60 @ 140amps No-load loss（W） Efficiency Power factor 0.73...
- Page 11 Included Accessories: StickWeld 140 Inverter based welder 300AMP rated stick holder (6ft) 300AMP rated Ground Clamp (6ft) 110v/220v Power Plug Adapter Chipping Hammer and Steel Brush Welding Mask 10 | P a g e...
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Page 12: Installation Instructions
INSTALLATION INSTRUCTIONS The machine is equipped with power voltage compensation equipment. When the power voltage fluctuation is between ±15% of rated voltage, it will operate normally. If you are planning on increasing the length of your power cable, please insure you use an adequate gauge cable such as a 4 or 6 gauge to insure there is enough power for the machine. -
Page 13: Operating Instructions
OPERATING INSTRUCTIONS 1. Turn on the power switch, the digital display will show amps, and the cooling fan will begin to start turning. Adjust knob of the desired welding current ranging from 30-140amps. A general welding current chart is provided below: φ... - Page 14 than E6010/E6011. Similar to E6012; quieter arc, smoother bead, cleaner weld High-titania F, V, metal, fewer inclusions E6013 dcen, potassium O, H Characteristics vary with dcep supplier. Run at lower current than for E6012. Use for single-pass, high-current, high-speed High iron E6022 dcep, welding of groove welds in flat...
- Page 15 MIL-7018-M. Characteristics similar to E7018. Iron powder for high deposition rate, high travel speed, flat, smooth fillets, finely rippled. E7024 Iron powder, H-fillets, dcep, Smooth, quiet arc, low E7024-1 titania dcen penetration. E7024-1 deposits more-ductile weld metal of improved Charpy values. WARNING！...
- Page 16 STICKWELD 140 FRONT PANEL: The panel picture above is for reference only. If any difference with the real machine, please follow with the real machine. 15 | P a g e...
- Page 17 STICK WELDING TIPS Arc welders don't have a button to start the arc. Unlike MIG welders the rod (electrode) will become live as soon as the machine is switched on. The arc is started by touching the electrode momentarily against the work to complete the electrical circuit before raising the electrode to establish the arc.
- Page 18 Rods Sticking to the Work If you are new to arc welding you will frequently stick the rod to the work when trying to start the arc. The rod welds itself to the work and it won't be possible to remove it just by pulling.
- Page 19 (welding over slag would cause inclusions in the weld). In the photograph the rod has been bent at the electrode holder to position the holder at a more comfortable angle. It's OK to support the top of the electrode with your spare hand and this improves control of the electrode.
- Page 20 of weave can be used to help control speed and direction. In the video the arc is started with a tap start. The rod quickly becomes shorter as the weld progresses and the motion that can be seen is constant correction to maintain a short arc length.
- Page 21 NOTES AND PREVENTIVE MEASURES 1. Environment 1） The machine should be operated in dry environments. 2） Ambient temperature should be between -10 to 40 degrees centigrade. 3） Avoid welding in high temperature climates. Avoid water damage or water intrusion. 4） Avoid welding in dusty areas or salty water environments where there is a chance of corrosion. 5）...
- Page 22 LONGEVITY® Global, Inc. thanks you for your purchase and the opportunity to be able to serve you. If, after reviewing this manual, you have any problems in setting up or operating your machine, contact us at help@longevity-inc.com. Solutions Faults symptom Power indicator is not lit, A.
- Page 23 Please join our welding forums to share welding tips and tricks, to receive useful information from customers who also use our products, and to be a part of the LONGEVITY® welding community at www.freeweldingforum.com For the coolest LONGEVITY sponsored race teams plus a complete racing forum that covers everything from Drag Racing to RC Car Racing, please check out www.longevity-racing.com!
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