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Summary of Contents for Longevity WeldAll 200P
- Page 1 Operating Manual 160/200/160P/200P AC/DC Series Machine...
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Page 3: Table Of Contents
160/200/160P/200P AC/DC Series Machine Table of Contents Table of Content Pg. 1 Thank you From LONGEVITY Pg. 2 Warranty/Shipping Damage/Order Information Pg. 2-4 Safety Information Pg. 5-6 General Description Pg. 7 Specifications and Ratings Pg. 8-9 What’s Included? Pg. 10 Wiring and Setup Instructions Pg. - Page 4 160/200/160P/200P AC/DC Series Machine THANK YOU! We, at LONGEVITY, want to thank you for purchasing our product. You are almost ready to experience Longevity Welding first hand. Longevity definitely appreciates your business and understand that this equipment may be overwhelming to setup and operate so we have prepared a manual that will assist you in understand your new plasma cutter/welder.
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Page 5: Warranty/Shipping Damage/Order Information
The repaired/replaced product will then be returned to the purchaser. LONGEVITY Global, Inc. will cover the return and replacement shipping charges (both ways) for units in need of warranty within and only for the first 30 days from the purchase date. After the 30 days from the purchase date, the purchaser shall be responsible for all shipping and handling costs of returning (both ways) the defective/faulty products for repair or replacement. - Page 6 If your unit is not manufactured by Longevity and you cannot receive service from your manufacturer or seller, Longevity will lend out hand. Our warranty policy is also available for all plasma cutters and welders. For more information, please email us at help@longevity-inc.com...
- Page 7 Surface noise generated while welding or cutting can be harmful to hearing. In the event of a machine fault. Refer to this instruction manual. If the fault cannot be determined, contact your local dealer or supplier for assistance. www.longevity-inc.com...
- Page 8 Use a screen or curtain designed to keep passers by from viewing the arc. The arc spray and metal spray from machine use may cause nearby fires. Use caution. If, after reviewing this manual, you have any problems in setting up or operating your machine, contact us at help@longevity-inc.com. www.longevity-inc.com...
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Page 9: General Description
The LONGEVITY WeldAll® series multi-purpose unit offers a variety of multiple welding aspects. You will be able to cut and weld all types of metals including aluminum. This LONGEVITY multiprocess welder can plasma cut, AC/DC TIG Weld, and ARC weld all in one machine with a flip of a switch. Weighing under 69lbs,... -
Page 10: Specifications And Ratings
19.4 X 13.0 X 22.0 X 14.4 X 22.0 X 14.4 X Size 13.0 in. 12.6 in. 14.0 in. 14.0 in. Welding Thickness .31 in. .39 in. .31 in. .43 in. Cutting Thickness .63 in. .79 in. .63 in. .79 in. www.longevity-inc.com... -
Page 11: What's Included
160/200/160P/200P AC/DC Series Machine What’s Included? www.longevity-inc.com... - Page 12 Danger: Read this manual completely before having your electrician attempt to wire up or connect your machine to an electrical power source. Longevity units should be wired by a certified electrician to insure your safety and a proper 220v plug match at your operating facility. 220v plugs come with 3 or 4 prongs on them.
- Page 13 Selecting the correct ground wire is important for proper machine operation and personnel safety. Ground wires on Longevity™ machines are usually one of the following colors: The ground wire is a dark green with a yellow stripe. The wire may also be just SOLID GREEN.
- Page 14 160/200/160P/200P AC/DC Series Machine Main Unit Pictured: WeldAll 160P Multi-Purpose Unit www.longevity-inc.com...
- Page 15 Next use the Pulse current control to set the high amperage of the high pulse cycle. As you turn the Pulse current control to the right, the amperage on the digital display will increase, showing your pulse peak amps. PULSE CURRENT. (Pulse Current 5-### amps): Only active in pulse mode. This Set’s the pulse peak (high) www.longevity-inc.com...
- Page 16 Push the knob in to lock it after regulator is set. Adjust the Argon regulator on the gas bottle to control gas flow for TIG welding. The air regulator, once set can be left for all plasma cutting and TIG welding projects. Further adjustment should not be required. www.longevity-inc.com...
- Page 17 GAS OUTLET: The TIG and plasma torch's gas/air line connect to this receptacle. GAS INLET: (back of unit) Compressed air for the plasma torch and Argon gas for TIG welding are fed into the machine using this barbed hose receptacle. www.longevity-inc.com...
- Page 18 3--Non-low hydrogen, AC or DC Either polarity 4--Non-low hydrogen, iron powder coating, AC or DC Reverse polarity 5--Low-hydrogen, DC Reverse polarity www.longevity-inc.com 6--Low-hydrogen, AC or DC Reverse polarity 7--Non-low hydrogen, iron powder coating, AC or DC Reverse polarity 8--Low hydrogen, iron powder coating, AC or DC Reverse polarity...
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Page 19: Plasma Cutter Section: Torch Assembly
Place the copper tip on the ring, ensuring that is seated flat. Place the shield cup over the tip and secure. Secure all parts into place by turning the ceramic cup clockwise until it is snug. Do not over tighten. www.longevity-inc.com... - Page 20 4.0 CFM and puts out 90PSI. The unit must be switched to the PLASMA position on the front. Remember that you want to set up about 65-75 PSI depending on what you are cutting. If your ARC fades, turn the PSI down. www.longevity-inc.com...
- Page 21 Tips For Longevity Plasma Cutting Using a Longevity Plasma Cutter with either High Frequency or Pilot Arc technology is very easy to use, and since each Longevity unit is quality tested at our in house testing facility before it is shipped , most of our customers take right out of the box, plug it in and get to work.
- Page 22 Examples on how to achieve the desired results can be referenced in the owner's manual of your Longevity Plasma Cutter. Now you are ready to use your Longevity Plasma Cutter safely and efficiently. Turn the machine on and enjoy the satisfying experience of a quality Longevity Plasma Cutter.
- Page 23 Each Longevity Plasma Cutter, both Pilot Arc and High Frequency , allow you to cut different metals at different speeds. For example to achieve a quality cut of 1/2in. thick steel with the Longevity Force Cut LP-40D Pilot Arc your speed will be roughly 7 inches per minute.
- Page 24 Longevity Plasma Cutter torch tip. In order to maintain the quality and consistency of your work we recommend that you use your other hand as a guide.
- Page 25 Using A Cutting Guide First thing in using a torch guide with your Longevity Plasma Cutter is make sure it isn't flammable! Aluminum works as a great torch guide, but be sure it is attached to the torch cup and not the torch tip.
- Page 26 160/200/160P/200P AC/DC Series Machine specification. Sample Photos: For more information on plasma cutting from professionals go to www.freeweldingforum.com www.plasma- cutters.com www.longevity-inc.com...
- Page 27 160/200/160P/200P AC/DC Series Machine TIG Function: Setting Up The TIG Torch www.longevity-inc.com...
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Page 28: Selecting The Right Tungsten
AC and DC welding with inverter power sources and is our most popular sold tungsten because it can be used to weld every type of metal in both AC / DC modes in our LONGEVITY INVETER TIG welders. We recommend this unit with our ArcMate 200AMP ACDC TIG/STICK unit or our WeldAll series multi functional welders and plasma cutters because of the versatility of AC DC welding. - Page 29 Sharpening a tungsten is very important for a nice fine arc strike. There are auto sharpeners to place the perfect sharpening point on your tungstens or you can simply use a grinding wheel to sharpen your tungsten. Remember, after sharpening to a pencil point, you want to flatten the bottom for a good arc. www.longevity-inc.com...
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Page 30: Selecting The Right Filler Rod
E1/16" X 36" ER80SD-2 Steel Wire Longevity offers quality filler rods at affordable prices. Please take a look at the selection of filler rods that we carry to decide what the best application of rod will be for your weld. - Page 31 2. Plug the torch into the unit on the left side as pictured. Either plug the pedal or the remote 7 pin connector to the machine. You cannot plug both. 3. The ground clamps is plugged on the right side (+) and attaches on the workpiece. 4. Plug the Power Cord to the wall. www.longevity-inc.com...
- Page 32 We recommend about 18 CFH. Remember, that you also have a post flow setting on the unit to pass more argon after the arc to cool the electrode. Argon Regulator Assembled www.longevity-inc.com...
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Page 33: Basic Tig Operation
In certain applications, TIG welding can be performed without the use of a filler rod. Use a 5356 filler rod for most Aluminum. For more detailed Filler Rod info, please read the filler section of this manual or go to www.longevity-inc.com. www.longevity-inc.com... - Page 34 Keep the TIG torch in place until the post flow ends--usually around 5 seconds. 7. When finished welding always let the welder's fan run for a minute or two to cool the machine before turning the power switch off. www.longevity-inc.com...
- Page 35 Setting the length of an arc to stick frequently to the base metal, and produces uneven deposits with irregular ripples. The recommended length of the arc is equal to the diameter of the bare end of the electrode, as shown in figure 3. www.longevity-inc.com...
- Page 36 In either position, a shorter arc is desirable because it gives better control of the molten puddle and prevents atmospherical impurities from entering the weld. Sample of a quality stainless steel weld: TALLATION www.longevity-inc.com...
- Page 37 Additional information may be given. Each manufacturer has their individual name and terminology as well. As there is no general recommendation that can be made about a particular electrode selection, except for practice welds, a electrode designated by the AWS as E www.longevity-inc.com...
- Page 38 90 degrees. This destructive testing method will help you improve your skill by revealing faults and flaws in your welds. www.longevity-inc.com...
- Page 39 AC Welders. E7018AC Low-hydrogen electrode; for low, medium and high- carbon steels; 70,000 PSI tensile strength; ideal for AC,DCEP out-of-position welding and tacking; specially formulated to operate with small 208/230 volt AC welders. www.longevity-inc.com...
- Page 40 160/200/160P/200P AC/DC Series Machine www.longevity-inc.com...
- Page 41 - Medium (can be more spatter also); DCEP - Most penetration Catalog and Capabilities LONGEVITY has what you need for stick welding, from welders to welding supplies and protective clothing. Stick welders come in two basic classifications; 115V stick welders and 230/460V stick welders.
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Page 42: Routine Maintenance
Replace any worn or damaged consumables before using machine. For periods of prolonged non-use, remove cables and store them in their original boxes in a cool dry place, free of bug infestation. www.longevity-inc.com... -
Page 43: Troubleshooting
Do not continue to weld until Lights light is off. Contact LONGEVITY Toll Free 1-877-566-4462 or via email at Issue Not Listed help@longevity-inc.com Check ground connection, torch setup, and check if you are in Unit Will Not the proper mode ARC/TIG. - Page 44 STICK Welder Having a Hard Check the ground. Check the workpiece and clean it. Increase Time Striking an the Arc Force on the unit. STICK Welder Producing Poor Use the proper rod and polarity. Quality Welds www.longevity-inc.com...
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