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Summary of Contents for Longevity ForceCut LP-100
- Page 1 Operating Manual Series LP-40/50/60D LP-70/80/100 Plasma Cutters...
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Page 2: Table Of Contents
Connecting Cables to the Machine ......9 Connecting Air Supply to the Machine ....9 Assembly of the Plasma Cutter Torch Consumables ..9-13 Operation ...............13-14 Cutting Guideline Table ………………………...14 Cutting Methods ...........14-15 Real Time Arc-Curve Delay ........15-16 Routine Maintenance ...........16 Troubleshooting ...........17 www.longevity-inc.com... -
Page 3: Warranty
Check the latest warranty at www.longevity-inc.com In the event of product failure or malfunction, the purchaser/recipient must contact LONGEVITY™ GLOBAL, INC. to obtain an RMA (“return or missing”) number and a location of a designated repair facility. The welder, plasma cutter, multi- purpose unit or any other welding related equipment comes with warranty on all internal components. -
Page 4: In Warranty Service
In Warranty Service Customers, who own machines that are in warranty and require service, should contact our Warranty Department by email at help@longevity-inc.com to obtain a return authorization code. When doing so, please provide the following information: Order No.: _________________________________... -
Page 5: Introduction
ForceCut™ Series Plasma Cutters Introduction The LONGEVITY™ ForceCut™ series plasma cutters offer a revolutionary new approach to plasma cutting technology. LONGEVITY™ plasma cutters use the newest technology available in the welding industry with the help of Toshiba internal components and the newest IGBT technology. By producing the units with inverter technology, we are able to produce smaller and more efficient units. -
Page 6: Warning
Surface noise generated while welding or cutting can be harmful to hearing. In the event of a machine fault. Refer to this instruction manual. If the fault cannot be determined, contact your local dealer or supplier for assistance. www.longevity-inc.com... -
Page 7: Safety Tips
Use a screen or curtain designed to keep passers by from viewing the arc. The arc spray and metal spray from machine use may cause nearby fires. Use caution. If, after reviewing this manual, you have any problems in setting up or operating your machine, contact us at help@longevity-inc.com. www.longevity-inc.com... -
Page 8: Specifications And Ratings
15 x 6 x 19 x 8 x 21 x 9 x 25 x 13 x 21 x 9 x 14 (inches) The Longevity™ LP-40/50/60D Plasma Cutters are dual voltage and can be connected to either 110 or 220VAC. www.longevity-inc.com... -
Page 9: Installation
Quick-Start Tips for All Machines Make sure your input power connections are correct. See the wiring guides at www.longevity-inc.com. You will want to referrer to the Longevity Wiring Manual. Remember, some plasma cutters are dual voltage. Make sure you determine the ground, which is the green wire with yellow inside. -
Page 10: Making Machine Connections
Instruction Manual for Electrical Plug Selection and Wiring, which is available on the www.longevity-inc.com website. Please note that the green with yellow inside is the ground wire. If you are wiring to 220v, the other two wires are both hot wires and each wire will need to be connected to each of the hot terminals. - Page 11 Connecting the Air Regulator Supply to the Machine Longevity™ includes an air regulator/filter with your machine. You must attach the bracket to the machine, and fasten the regulator to the bracket. 1. Locate the IN and OUT labeled on the regulator body.
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Page 12: Assembly Of The Plasma Cutter Torch Consumables
Assembly of the Plasma Cutter Torch Consumables Depending on your torch, we have included numerous pictures of assembly. The setup for the Longevity ForeceCut™ 40/50amp plasma cutter rated torch with the white shield cups is as pictured: Setup for the Longevity ForceCut 60amp Rated torch is as pictured:... - Page 13 ForceCut™ Series Plasma Cutters Setup for the Longevity ForceCut™ 70/80amp Plasma Cutter Rated torches is as pictured: Setup for the Longevity ForceCut™ 100AMP Plasma Cutter www.longevity-inc.com...
- Page 14 ForceCut™ Series Plasma Cutters Setup for the Longevity Pilot Arc Torch as pictured: The plasma cutter torch handle is made of fire and heat resistant materials. Avoid dropping the torch or striking anything with it. For convenience and ease of use, the...
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Page 15: Operation
3. Connect the air compressor supply line to the input side of the air regulator/filter. 4. Turn the ON/OFF switch to ON. The cooling fans should operate and the ON indicator LED (if applicable) should illuminate. Your amps should be shown on the digital display and are adjustable with the knob. www.longevity-inc.com... - Page 16 LP-70 LP-40D LP-50D LP-60D LP-70 0-1/8 0-1/8 0-1/4 0-1/16 0-3/16 0-1/8 Thin* Medium* 1/8-3/8 1/4-1/2 3/8-3/4 1/2-3/4 1/16-3/16 3/16-3/8 1/8-3/8 1/4-3/8 Thick* 3/8-1/2 1/2-3/4 3/4/1.0 3/4-1.25 3/16-1/4 3/8/.5 3/8-1/2 3/8-1/2 1¼ Severance Cut* * All dimensions are in inches www.longevity-inc.com...
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Page 17: Cutting Guideline Table
Moving the torch too quickly causes an arc-curve delay. An arc-curve delay can leave the work piece with uncut sections, requiring you to re-cut those sections, which could distort or damage the work piece. LP-40D Cutting Guideline Table www.longevity-inc.com... -
Page 18: Routine Maintenance
Keep the machine exterior clean with mild soap and water. Do not walk on or store items on the cables or cords. Do not jar, drop, or stack items on top of the machine. Always connect the machine to a well grounded electrical outlet. www.longevity-inc.com... - Page 19 Replace any worn or damaged consumables before using machine. For periods of prolonged non-use, remove cables and store them in their original boxes in a cool dry place, free of bug infestation. www.longevity-inc.com...
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Page 20: Troubleshooting
Relay is damaged Relay is damaged Low input voltage Low input voltage Arc does not start when torch button is Air compressor pressure too Air compressor pressure too pushed. low or too high low or too high www.longevity-inc.com... - Page 21 ForceCut™ Series Plasma Cutters Longevity™ Global, Inc. thanks you for your purchase and opportunity to be able to serve you. If, after reviewing this manual, you have any problems in setting up or operating your machine, contact us at help@longevity-inc.com.
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