Longevity ForceCut 62i Operating Manual

Longevity ForceCut 62i Operating Manual

Igbt 60 amp cnc ready plasma cutter
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Operating Manual
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IGBT 60 Amp CNC Ready Plasma Cutter

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Summary of Contents for Longevity ForceCut 62i

  • Page 1 Operating Manual IGBT 60 Amp CNC Ready Plasma Cutter...
  • Page 2: Table Of Contents

    Pg.17 THANK YOU! We, at LONGEVITY, want to thank you for purchasing our product. You are almost ready to experience Longevity Welding first hand. Longevity definitely appreciates your business and understand that this equipment may be overwhelming to setup and operate so we have prepared a manual that will assist you in understand your new plasma cutter/welder.
  • Page 3: Thank You From Longevity

    Customer Service: help@longevity-inc.com Dealers: dealers@longevity-inc.com Complaints: complaints@longevity-inc.com Please join our welding forums to share welding tips and tricks, to receive useful information from customers who also use our products, and to be a part of the Longevity™ welding community at www.freeweldingforum.com...
  • Page 4: Warranty/Shipping Damage/Order Information

    LONGEVITY customers with repairs, replacement, and service. If your unit is not manufactured by Longevity and you cannot receive service from your manufacturer or seller, Longevity will lend out hand. Our warranty policy is also available for all plasma cutters and welders.
  • Page 5: Safety Information

    FORCECUT 62i Warnings and Safety Welding and plasma cutting may be dangerous to the operator and to bystanders, if the equipment is not operated properly. Welding or cutting must be performed in accordance with all relevant safety regulations. Carefully read and understand this instruction manual before installing and operating this equipment.
  • Page 6 Use a screen or curtain designed to keep passers by from viewing the arc.  The arc spray and metal spray from machine use may cause nearby fires. Use caution.  If, after reviewing this manual, you have any problems in setting up or operating your machine, contact us at help@longevity-inc.com.
  • Page 7: Specifications And Ratings

    FORCECUT 62i Techinical Specifications and Ratings Rated input Single-phase, 220V,50/60Hz Rated input current 55 Amps Rated input power( KW) 7.5 KW Adjustment range of current( A) 20~ 60(220V) Duty cycle( 40℃, 10 minutes) 95%(220V) Max no-load voltage(V) 315 volts Weight 48 lbs 27.5”L x 13.75”W x 20.5”H...
  • Page 8: What's Included

    FORCECUT 62i What’s Included? 1 20.5 ft PT-60 PLASMA CUTTING TORCH 1 16.5 FT GROUND CLAMP 1 AIR HOSE 2 EXTRA TIPS 2 EXTRA ELECTRODES...
  • Page 9: Main Unit Knob/Button/Function Diagram

    FORCECUT 62i Main Unit Pictured: FORCECUT 62i Plasma Cutter Main Unit Knob/Button/Function: 1. Power Light: The light will illuminate when the unit is powered on 2. Temperature /Over-Heat Light: When the duty cycle is reach, the TEMP will turn on.
  • Page 10 FORCECUT 62i 6. RUN/SET: When cutting the, turn the switch to “RUN”; when doing a gas test, turn to the “SET”. 7. Cutting gun connector: Connector for the PT-60 plasma torch 8. CNC Port 9. Ground Clamp: Connect to the workpiece or a secure ground 10.
  • Page 11: Basic Operation

    FORCECUT 62i Assembly of Consumables for the 60AMP Torch Head Assemble the consumables as pictured above, and described below. 1. Screw on the electrode. 2. Place the copper tip on the ring, ensuring that is seated flat. 3. Secure all parts into place by turning the grey shield cup clockwise until it is snug. Do not over tighten.
  • Page 12 FORCECUT 62i Cutting Methods Different material thicknesses require different cutting techniques.  Thin material: Start perpendicular to the work piece. It is unnecessary to angle or start on the edge, as the arc will pass through quickly.  Medium material: Angle the torch tip to avoid damaging the tip. Once the arc passes through the material, you may begin cutting normally.
  • Page 13 FORCECUT 62i...
  • Page 14: Troubleshooting

    FORCECUT 62i Troubleshooting WARNING There are extremely dangerous voltage and power levels present inside this unit. Do not attempt to diagnose or repair unless you have had training in power electronics measurement and troubleshooting techniques. A. The cutting torch fails to ignite the arc, when press on the torch switch, the TIP/GUN/GAS light on.
  • Page 15 FORCECUT 62i E. Power lamp and temperature lamp on. 1. Air flow blocked, check for blocked air flow around the unit and correct condition. 2. Fan blocked, check and correct condition. 3. Unit is overheated, let unit cool down for at least 5 minutes. Make sure the unit has not been operated beyond Duty Cycle limit, refer to technology parameters in Section 2.
  • Page 16 FORCECUT 62i H. Low cutting output 1. Incorrect setting of CURRENT (A) control, check and adjust to proper setting. 2. Faulty components in unit, return for repair or have qualified technician repair. I. Difficult Starting 1. Worn torch parts (consumables), shut off input power. Remove and inspect torch shield cup, tip and electrode.
  • Page 17: Routine Maintenance

    FORCECUT 62i Routine Maintenance The life of your machine and the quality of the work performed using your machine, will be enhanced by practicing periodic routine maintenance. • At regular intervals, clear dust that may accumulate in the machine using clean and dry compressed air.
  • Page 18 Dealers: dealers@longevity-inc.com Please join our welding forums to share welding tips and tricks, to receive useful information from customers who also use our products, and to be a part of the LONGEVITY® welding community at www.freeweldingforum.com For the coolest LONGEVITY sponsored race teams plus a complete racing forum that covers everything from Drag Racing to RC Car Racing, please check out www.longevity-racing.com!

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