Hyundai HCP652 User Manual

Gasoline-powered waterpump

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652
Gasoline-Powered Water Pump
User Manual
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Summary of Contents for Hyundai HCP652

  • Page 1 Gasoline-Powered Water Pump User Manual...
  • Page 2 ©2013 Hyundai Power Equipment. All Rights Reserved. Licensed by Hyundai Corporation, Korea. HCP652-1212-02...
  • Page 5 Thank you for purchasing this Hyundai Power Equipment Trash Pump. Please register this product in order to ensure warranty service in the future. This manual covers the safety, operation and maintenance procedures for the HCP652. All information in this publication is based on the latest product information available at the time of print.
  • Page 6 Warranty Information Warranty service, operation assistance and product support is provided by Midland International Inc., a licensed manufacturer of Hyundai Power Equipment. www.powerbyhyundai.com TECHNICAL ASSISTANCE 1-877-528-3772 (toll-free) CUSTOMER SERVICE 1-877-528-3772 (toll-free) SALES 1-503-534-3684 Component Certifications...
  • Page 7: Table Of Contents

    TABLE OF CONTENTS 1.0 - OPERATION SAFETY 1.1 - Operation Safety 2.0 - COMPONENTS 3.0 - PRE-OPERATION INSPECTION 3.1 - Engine Oil Check 3.2 - Fuel Level Check 3.3 - Air Filter Check 3.4 - Hose Connections 4.0 - OPERATION 4.1 - Pump Placement 4.2 - Priming Water 4.3 - Starting Water Pump...
  • Page 8: Operation Safety

    1.0 - SAFETY PRECAUTIONS 1.1 - Operation Safety • Always perform a pre-operation check before starting the engine. • Properly clean and maintain the equipment. • Operate the Trash Pump according to instructions for safe and dependable service. • Read user manual carefully before operating this product! Failure to do so may result in serious harm to the user and to the equipment.
  • Page 9: Components

    2.0 IDENTIFICATION OF COMPONENTS Discharge Port Inlet Port (behind) Pump Drain Plug (Behind)
  • Page 11: Engine Oil Check

    3.0 - PRE-OPERATING PROCEDURE Inspect all components for damage and to ensure that none are missing. If you require a replacement, do not operate this tool until all parts are present and in proper working order. Do not modify or create accessories for this equipment. Using modified components may result in damage and may void the warranty.
  • Page 12: Fuel Level Check

    3. If necessary, add engine oil - Open oil inlet located opposite the recoil starter handle. Remove the dipstick and pour in the supplied oil with a funnel. Do not operate without oil. Reservoir can hold maximum 20 fl.oz of 10W30 oil - do not over fill. Engine oil is a major factor affecting engine performance and service life.
  • Page 13: Air Filter Check

    Gasoline is highly flammable and explosive under certain conditions. Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow open flames or sparks in the area where the Trash Pump is being refueled or where gasoline is stored. Do not overfill the tank. Be careful not to spill fuel when refueling.
  • Page 14: Hose Connections

    3.4 - Hose Connections 1. Insert adapters into each end of the suction and discharge hoses. 2. Attach O-Rings to the adaptors. 3. Tighten the hose clamp around the discharge hose. 4. Insert strainer into the suction hose and tighten the hose clamp around the hose.
  • Page 15: Operation

    4.0 - OPERATION 4.1 - Pump Placement Placement is an important step in safely operating this product. 1. Refer to diagram for proper placement instructions. 2. Ensure that the suction head is less than the discharge head. 3. Increasing the discharge head will decrease output. 4.
  • Page 16: Priming Water

    4.2 - Priming Water Make sure to prime the pump with water prior to operating it. Priming creates a vacuum that helps to start the flow of water. 1. Unscrew the primer cap and insert the neck of the water container into the opening.
  • Page 17: Stopping The Engine

    3. Grasp the recoil starter handle and pull it until the engine starts. Do not allow the recoil starter to snap back. Return it slowly by hand 4. Push the choke lever to the OPEN position as the engine warms up. The choke is used to provide the proper mixture when the engine is cold.
  • Page 18: Maintenance

    5.1 - Importance of Maintenance Proper maintenance ensures safe, economical and trouble-free operation. Improper maintenance may cause the Trash Pump to malfunction and can lead to serious injuries. Contact Hyundai Power Customer Support if you have any maintenance questions. 5.2 - Maintenance Schedule...
  • Page 19: Oil Maintenance

    5.3 - Oil Change and Oil Drainage Used motor oil can cause skin irritations if left in long-tern contact with skin. Wash hands thoroughly with soap and water after handling oil. Do not dispose of used oil in drains or on soil. Local service shops provide environmentally-friendly disposal methods.
  • Page 20: Air Filter Service

    5.4 - Air Filter Service Using gasoline or other flammable solvents can cause a fire or explosion. Do not use these to clean the air filter. Do not operate this product without an air filter. 1. Unscrew the air filter cover. 2.
  • Page 21: Spark Plug Service

    5.5 - Spark Plug Service Do not rinse spark plug in water. Follow guidelines and be careful not to overtighten the spark plug. Tighten ½ turn when installing a new spark plug. Tighten ¼ turn when re-installing an old spark plug. 1.
  • Page 22: Fuel Sediment Cup

    5.6 - Fuel Sediment Cup Service 1. Switch fuel valve to the OFF position. 2. Unscrew the sediment cup using a wrench and remove the O-ring. 3. Wash the cup and O-ring in a non-flammable solvent and dry thoroughly. 4. Place the O-ring in the fuel valve, then attach sediment cup. Tighten securely.
  • Page 23: Fuel Drainage

    5.7 - Fuel Drainage Gasoline should not be stored in containers that are not safe for fuel transport. 1. Place container underneath the while removing the drain screw from the carburetor. 2. Turn the fuel valve to ON and slowly remove the fuel drain screw. 3.
  • Page 24: Transportation

    INTENSIVE CLEANING 1. Remove / unscrew all 6 pump casing bolts from the pump. 2. Carefully remove the outside casing, exposing the impeller. 3. Clean impeller using regular soap and water, if necessary use a light scrubbing tool to remove debris. 4.
  • Page 25: External Parts Cleaning

    4. Slide fuel valve to OFF position 5. Place pump in an appropriate storage area at temperatures above 32°F 6. Cover inlet and outlet ports 7. Cover unit to protect it from dust 5.11 - External Parts Cleaning Keeping the external parts clean can prevent debris build-up and ensure easy access during maintenance.
  • Page 26: Troubleshooting

    6.0 - TROUBLESHOOTING Common issues can be fixed by following the instructions in this guide. If the unit will not function after following these instructions, contact technical support before attempting to use or repair the product. ISSUE CAUSE ACTION Use a wrench to remove the spark Faulty spark plug plug and follow procedure for cleaning or replacing...
  • Page 27: Specifications

    7.0 - SPECIFICATIONS HCP652 Discharge Port Diameter 2" Suction Port Diameter 2" Maximum Discharge 9,510 gal/hr Total Head 105' Suction Head Operating Temperature Range 32°- 104°F (0°-40°C) 7 HP, Single Cylinder, forced air cooling, 4-stroke, Type OHV 25 deg tilt...
  • Page 28: Warranty

    Warranty service must be performed by a Hyundai-authorized service dealer. If you feel your equipment is malfunctioning due to a defect, simply contact our customer support center for technical advice, to file a...
  • Page 29 Normal wear and tear, such as but not limited to fading of painted or plated surfaces, sheet peeling and other natural deterioration. Damage caused by a lack of maintenance as described in the Hyundai User Manual. Consumable parts: Hyundai does not warrant deterioration of the following unless needed as a part for another warranted repair: Spark plugs, fuel filters, air cleaner elements, clutch discs, tires, wheel bearings, starter ropes, cables, belts, oil and grease.
  • Page 30 The accessories and replacement parts must be purchased from COBALT POWER INC. in the United States or Canada. Parts and Accessories must be purchased for installation on original Hyundai equip- ment or engines to be eligible for warranty coverage. Installing parts and accessories on non-Hyundai products or engines voids the warranty.
  • Page 31 TO OBTAIN WARRANTY SERVICE FOR PARTS OR ACCESSORIES: You must, at your expense, take the Hyundai Power Equipment accessory, or replacement part, or the Hyundai Power Equipment product on which the accessory or replacement part is installed, and proof of purchase to any authorized Hyundai Power Equipment dealer, distributor or distributor’s dealer in the...
  • Page 33 Warranty Registration Ownership must be registered with Hyundai Power Equipment in order to ensure continued warranty and service support. Please fill out the registration card below and mail it along with a copy of your receipt, and the original UPC barcode from your product packaging.

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