Hyundai HY50 User Manual
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Hyundai HY50 User Manual

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WATER/TRASH/CHEMICAL PUMPS
Models HY50/HYC50/HY80/HYT80
User Manual

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Summary of Contents for Hyundai HY50

  • Page 1 WATER/TRASH/CHEMICAL PUMPS Models HY50/HYC50/HY80/HYT80 User Manual...
  • Page 2 PREFACE Thank you for purchasing a Hyundai water pump. Please keep a copy of this manual for your reference. This manual should be kept with this water pump for future reference and be given with it if resold. This is important to ensure the correct and safe running of this water pump for all current and future users.

  • Page 3: Table Of Contents

    Contents SAFETY 5 - 8 COMPONENT IDENTIFICATION 8 – 9 PRE-OPERATION INSPECTION 10 - 12 ASSEMBLY & OPERATION 12 - 14 STARTING & STOPPING THE ENGINE 15 - 16 MAINTENANCE 17 - 19 STORAGE TROUBLESHOOTING WIRING DIAGRAM SPECIFICATIONS DECLARATION OF CONFORMITY CONTACT DETAILS Rev 6 - 10/11/2015...

  • Page 4: Safety

    1. SAFETY 1.1 The operator of the machine is responsible for and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. Please note the following safety points. 1.2 The machine should never be left it in a condition which would allow an untrained or unauthorised person/s to operate this machine.

  • Page 5: Safety

    Carbon monoxide. 1.3.1 Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause death as well as serious long term health problems such as brain damage. 1.3.2 The symptoms of carbon monoxide poisoning can include but not limited to the following; 1.3.2.1 Headaches, dizziness, nausea, breathlessness, collapsing or loss of consciousness.
  • Page 6 1.5.3 1.5.4 Respiratory protective equipment should be used when in an unventilated area. 1.5.5 When defueling always use a propriety fuel retriever. 1.5.6 Always carry fuel in the correct and clearly marked container. 1.6 Additional Safety guidelines. 1.6.1 To prevent fire. 1.6.1.1 Never add fuel to the fuel tank whilst the engine is running.

  • Page 7: Component Identification

    starting instructions, see chapter "Starting and Stopping the machine" in the owner's manual. 1.7.7 Take care in slippery conditions such as on ice, in wet or snow and on slopes or uneven ground. Watch out for obstacles, such as roots, ditches, holes or rubbish which could cause you to trip or 1.7.8 stumble.
  • Page 8 Rev 6 - 10/11/2015...

  • Page 9: Pre-Operation Inspection

    3. PRE-OPERATION INSPECTION Failure to maintain this pump or deal with any problems that arise before operation could cause a malfunction in which you could be seriously injured. 3.1. For your safety and to maximize the service life of the water pump, it is important to check the pump over before use.
  • Page 10 3.6. Air filter check. Ensure that the assembly of the air filter is correct. Never run the water pump without the air filter or with a damaged air filter. 3.6.1. A dirty air filter will restrict air flow to the carburetor, reduce engine performance and thereby reduce the water pump performance.

  • Page 11: Assembly & Operation

    3.7. Fuel level check. Do not add fuel over the fuel strainer shoulder (maximum level (2). Fuel can damage paint and plastic. Be careful not to spill fuel when filling your fuel tank. 3.7.1. Before each operation of the water pump, check the fuel level with the water pump placed on a level ground.
  • Page 12 4.3. Connecting suction hose, N.B. suction hose not supplied. 4.3.1. Place the supplied sealing washer (2) over the supplied suction port (1). Before using the connector sealing washer (1) make sure that it is in good condition. 4.3.2. Offer the supplied hose connector (3) to sealing washer (2) then put the supplied hose clamp ring (4) over hose connector and tighten in a clockwise direction.
  • Page 13 4.6. Installing the discharged hose – not supplied. 4.6.1. Connect the discharge hose(3) to the to the hose connector (1) and hose clamp (2) provided with the pump to install the discharge hose, then tighten the clamp. Tighten the hose clamp ring screw in a clockwise direction until hose is firmly secured to prevent hose becoming detached.

  • Page 14: Starting & Stopping The Engine

    5. STARTING & STOPPING THE ENGINE 5.1. Starting the engine. 5.1.1. Before starting/operating the water pump, please ensure that you are familiar with each control function and know how to operation these functions in the event of an emergency. 5.1.2. Check that the engine has been filled with oil and fuel. 5.1.3.
  • Page 15 5.2. Stopping the engine. 5.2.1. Move the engine switch (1) on models HY50/ HYC50/HY80/HYT80 to the OFF positon and the engine will come to a stop. 5.2.2. Once the machine has stopped turn the fuel valve lever (1) off. 5.2.3. After use, remove the pump drain plug (6 component locations section 2) and drain the pump chamber.

  • Page 16: Maintenance

    6.2.1. (1) Service more regularly when pump is used in dusty areas. 6.2.2. (2) These items should be serviced by a company authorised to do so by an approved Hyundai dealer. Improper maintenance, or failure to correct a problem before operation, can cause a malfunction which may cause you serious injury or being killed.

  • Page 17: Maintenance

    Used engine oil may cause skin cancer if repeatedly left in contact with the skin for prolonged periods. Although this is unlikely unless you handle used oil on a daily basis, it is still advisable to thoroughly wash your hands with soap and water as soon as possible after handling used oil. 6.4.

  • Page 18: Storage

    6.7. Engine parameters Spark Plug Gap 0.7mm-0.8mm Engine Idle Speed 1600 ± 160rpm Intake valve: 0.1mm - 0.15mm Valve Clearance (Cooled) Exhaust valve: 0.15mm - 0.2mm 7. STORAGE 7.1. Pump. 7.1.1. Remove the priming plug (1) and drain plug (2) from pump body, flush the chamber with clean water.

  • Page 19: Troubleshooting

    8. TROUBLESHOOTING 8.1. Engine. Engine will not start Cause Corrective measure Fuel Valve 'OFF' Move fuel valve lever to 'ON' position Move the choke lever to the 'CLOSED' Check controls Choke 'OPEN' position unless the engine is warm Engine Switch 'OFF' Turn engine switch to 'ON' Out of Fuel Refuel...

  • Page 20: Wiring Diagram

    9. WIRING DIAGRAM Rev 6 - 10/11/2015...

  • Page 21: Specifications

    10. SPECIFICATIONS Model HY50 HYC50 HY80 HYT80 Engine Type Hyundai IC160 - Hyundai IC 200 Hyundai IC 200 Hyundai IC 210 Engine Size cc Fuel Tank - L Fuel type Petrol Petrol Petrol Petrol Oil Capacity - L Noise Level dB (A)

  • Page 22: Declaration Of Conformity

    11. DECLARATION OF CONFORMITY 11.1. Genpower Ltd confirms that the Hyundai water pumps conform to the following CE directives: • 2006/42/EC Machinery directive • 2004/108/EC EMC directive • 73/23/EC The low voltage directive • 97/68/EC NRMM emissions directive 11.2. 2000/14/EC Noise emissions directive.

  • Page 23: Contact Details

    12. CONTACT DETAILS Postal address; Genpower Limited, Isaac Way, Pembroke Dock, Pembrokeshire, SA72 4RW, UK. Telephone contact number; Office ; +44 (0) 1646 687880 Email contact; service@genpower.co.uk Web site; www.hyundaipowerequipment.co.uk Rev 6 - 10/11/2015...
  • Page 24 GENPOWER LTD Isaac Way, London Road Pembroke Dock, UNITED KINGDOM, SA72 4RW T: +44 (0) 1646 687 880 F: +44 (0) 1646 686 198 E: info@hyundaipowerequipment.co.uk www.hyundaipowerequipment.co.uk...

This manual is also suitable for:

Hyc50Hyt80Hy80

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