Hyundai HY50 User Manual
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Hyundai HY50 User Manual

Hyundai HY50 User Manual

Petrol water pump
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  • Page 2: Table Of Contents

    INDEX CONTENTS PAGE NO.S SAFETY 3 - 7 MACHINE SPECIFIC SAFETY 7 - 8 PART LOCATIONS 9 - 10 PRE OPERATION INSPECTION 10 - 12 ASSEMBLY & OPERATION 13 - 15 STARTING PROCEDURE STOPPING PROCEDURE MAINTENANCE 17 - 20 STORAGE TROUBLE SHOOTING SPECIFICATION DECLARATION OF CONFORMITY...

  • Page 3: Safety

    1. SAFETY General Safety Notes. The operator of the machine is responsible for, and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual. Keep the manual safe and pass it on if the machine is loaned or sold to another user.
  • Page 4 1.10 Carbon Monoxide (where applicable). 1.11 Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause death as well as serious long term health problems such as brain damage. 1.12 The symptoms of carbon monoxide poisoning can include but are not limited to the following;...
  • Page 5 1.20 General Fuel Safety (where applicable). CAUTION ALL FUELS ARE FLAMABLE Fire Hazard – keep fuel away from all sources of ignition for example heaters. 1.21 Lamps, sparks from grinding or welding. 1.22 DO NOT carry out hot work on tanks that have contained fuel. 1.23 ALWAYS keep the work area tidy.
  • Page 6 1.46 All trailing cables should be routed so as not to cause any kind of trip hazard. 1.47 NEVER work on or near electricity with wet hands, wet clothing and wet gloves. 1.50 Batteries (where present). 1.51 Batteries present a risk if they become damaged by the possible leaking of electrolyte.

  • Page 7: Machine Specific Safety

    recommended to observe the condition of your hands and fingers. Seek medical attention immediately if any of the above symptoms should occur. 1.70 Noise (where applicable). 1.71 The operating noise of the machine can damage your hearing. Wear hearing protection such as earplugs or ear defenders to protect your hearing. Long-term and regular users are advised to have hearing checked regularly.
  • Page 8 2.12 Children should never be allowed to use this machine. 2.13 Bystanders, especially children and animals should not be allowed in the area while the machine is in use. 2.14 The operator is responsible for avoiding injury to third parties and damage to their property.

  • Page 9: Part Locations

    3. PART LOCATIONS HY50, HY80, HY100 Fuel Tank Pump Inlet Throttle Lever Pump Primer Air Filter Pump Outlet Exhaust Spark Plug Recoil Starter Engine Switch Pump Drain Plug HYC50 Fuel Tank Pump Inlet Throttle Lever Pump Primer Air Filter Pump Outlet...

  • Page 10: Pre Operation Inspection

    HYT80 Fuel Tank Pump Inlet Throttle Lever Pump Primer Air Filter Pump Outlet Exhaust Spark Plug Recoil Starter Engine Switch Pump Drain Plug 4. PRE-OPERATION INSPECTION WARNING Failure to maintain this pump or deal with any problems that arise before operation could cause a malfunction in which you could be seriously injured.
  • Page 11 Warranty. NOTE Before checking the engine oil level, place the water pump on a flat level surface. Oil Type: Semi-Synthetic SAE 15W40 Engine Oil Model Number Oil Capacity - L HY50 HY80 HY100 HYC50 HYT80 4.12 Remove the oil filler cap and wipe the dipstick clean with a lint free clean cloth.
  • Page 12 ALWAYS allow the engine to cool completely before refuelling. NOTE Before checking the fuel level, place the water pump on a flat level surface. Fuel Type: Straight Unleaded Petrol Model Number Fuel Capacity - L HY50 HY80 HY100 HYC50 HYT80 4.15 Undo the fuel filler cap and slowly fill with fresh unleaded petrol to the upper limit mark on the fuel strainer.

  • Page 13: Assembly & Operation

    5. ASSEMBLY & OPERATION To ensure safe usage of the water pump, you must make sure that you fully understand how to operate it properly and how to use the controls. Before starting the water pump for the first time, please make sure you have read the Safety Instructions and Pre-Operation Inspection elements of this manual carefully.
  • Page 14 HOSE DIAMETERS NOTE Hoses are not supplied. 5.11 The hose diameter should be no wider than the water suction port diameter. Minimum hose diameters should be as follows: HY50 - 50mm HY80 - 80mm HY100 - 100mm HYC50 - 50mm...
  • Page 15 PRIMING THE PUMP NOTE Operating the pump in a dry, un-primed condition, will damage the seal. If the pump has accidently been operated in a dry state, stop the engine immediately and allow it to cool before priming. 5.15 Before starting the engine, place the water pump on a flat, level surface and fill the pump with water.

  • Page 16: Starting Procedure

    6. STARTING PROCEDURE Before starting/operating the water pump, please ensure you are familiar with each control function and know how to operate these functions in the event of an emergency. Check the engine has been filled with fuel and oil. Where fitted, move the fuel tap (1) to the ON position.

  • Page 17: Stopping Procedure

    Every 2 years (2) Impeller Check O (2) Impeller Check O (2) clearance (1) Service more regularly when the pump is used in dusty environments. (2) These items should be serviced by a company authorised to do so by and approved Hyundai dealer.
  • Page 18 NOTE Before checking the engine oil level, place the water pump on a flat level surface. Oil Type: Semi-Synthetic SAE 15W40 Engine Oil Model Number Oil Capacity - L HY50 HY80 HY100 HYC50 HYT80 Drain the engine oil while the engine is warm not hot. Warm oil will drain more effectively.
  • Page 19 Place the water pump on flat, level ground and slowly refill with oil to the top of the oil filler neck. Stop occasionally to check the level. Refit the oil filler cap/dipstick securely. AIR FILTER NOTE Never run the engine without an air filter or with a heavily used or damaged filter. This will restrict air flow to the engine and cause poor starting, poor running or possible damage to the engine.
  • Page 20 SPARK PLUG NOTE Using the wrong type of spark plug can result in engine damage. Recommended Spark Plug: NGK BP6ES or Equivalent. 8.14 Remove the spark plug HT lead cap (3) and remove any dirt from around the spark plug base. 8.15 Using a plug wrench (1) undo and remove the spark plug.

  • Page 21: Storage

    9. STORAGE NOTE If you store the machine for periods of 30 days or more you must follow the correct storage procedure. Failure to do so may result in poor starting, poor running or damage to the machine. Clean the water pump with a damp cloth. DO NOT use a hose pipe or pressure washer.

  • Page 22: Troubleshooting

    10. TROUBLESHOOTING Engine Engine will not start Cause Corrective measure Fuel Valve 'OFF' Move fuel valve lever to 'ON' position Check controls Move the choke lever to the Choke 'OPEN' 'CLOSED' position unless the engine is warm Engine Switch 'OFF' Turn engine switch to 'ON' Out of Fuel Refuel...
  • Page 23 WIRING DIAGRAM...

  • Page 24: Specification

    11. SPECIFICATION HY50 HY80 HY100 HYC50 HYT80 Inlet/Outlet Diameter - Engine Displacement - cc Max Head - m Max Suction Head - m Max Capacity – m Engine Speed 3600 3600 3600 3600 3600 – rpm Oil Type Semi-Synthetic SAE15W40 Engine Oil Oil Capacity –...

  • Page 25: Declaration Of Conformity

    12. DECLARATION OF CONFORMITY Genpower Ltd confirms that the Hyundai water pumps conform to the following CE Directives; 12.0 2006/42/EC Machinery Directive 2004/108/EC EMC Directive 73/23/EC The Low Voltage Directive 97/68/EC NRMM Emissions Directive 2000/14/EC Noise Emissions Directive EC DECLARATION OF CONFORMITY...

  • Page 26: Recycling & Product Disposal

    13. RECYCLING & PRODUCT DISPOSAL 14.0 We do not offer a take back scheme for the recovery of Waste Electrical Electronic Equipment (WEEE) & Batteries. Instead the responsibility to dispose of WEEE and or Batteries is passed onto you by So when it becomes necessary to dispose of your machine you must take it to your local Civic Amenity Site.

  • Page 27: Contact Details

    14. CONTACT DETAILS 15.0 POSTAL ADDRESS Genpower LRD, Isaac Way, London Road, Pembroke Dock, Pembrokeshire. SA72 4RW. UK. 15.1 TELEPHONE +44 (0) 1646 687880 15.2 +44 (0) 1646 686198 15.3 TECHNICAL EMAIL aftersales@genpower.co.uk 15.4 WEBSITE www.hyundaipowerequipment.co.uk 15. WARRANTY 16.0 To register your machine for the manufacturer’s warranty, please visit: https://www.hyundaipowerequipment.co.uk/warranty 16.1 For full terms and conditions of the manufacturer’s warranty, please visit:...

This manual is also suitable for:

Hy80Hy100Hyc50Hyt80

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