Table of Contents
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Perkins 6.3544 Series
Models TU, TW and TX
USER'S HANDBOOK
6 cylinder diesel engines for vehicle, industrial and
agricultural use
Publication TPD 1289E, Issue 2.
© Proprietary information of Perkins Engines Company Limited, all rights reserved.
The information is correct at the time of print.
Published in 1994 by Technical Publications,
Perkins Engines Company Limited, Peterborough PE1 5NA England
i
This document has been printed from SPI². Not for Resale
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Table of Contents
Related Manuals for Perkins TX
Summarization of Contents
General Information and Engine Care
Introduction to Perkins 6.3544 Series Engines
Overview of the Perkins 6.3544 Series engines and their applications.
Essential Safety Precautions for Engine Operation
Essential safety guidelines and warnings for operating and maintaining the engine.
Engine Maintenance and Care Procedures
Guidance on maintaining the engine for optimal performance and longevity.
Engine Preservation for Storage
Procedures for protecting the engine during prolonged periods of storage.
Parts and Service Support
Information on obtaining genuine parts and authorized service support.
Perkins POWERPART Consumable Products
Details on specialized products for engine maintenance and operation.
Engine Identification and Model Codes
How to identify specific engine models and types using code letters.
Technical Engine Data Specifications
Technical specifications and operating data for the 6.3544 Series engines.
Engine Component Identification
Naturally Aspirated Engine: Front and Left Side Views
Identification of key components on the front and left side of naturally aspirated engines.
Naturally Aspirated Engine: Rear and Right Side Views
Identification of key components on the rear and right side of naturally aspirated engines.
Turbocharged Engine: Front and Left Side Views
Identification of key components on the front and left side of turbocharged engines.
Turbocharged Engine: Rear and Right Side Views
Identification of key components on the rear and right side of turbocharged engines.
Turbocharged Engine with Intercooler: Front and Left Side Views
Identification of key components on the front and left side of turbocharged engines with intercooler.
Turbocharged Engine with Intercooler: Rear and Right Side Views
Identification of key components on the rear and right side of turbocharged engines with intercooler.
Engine Operation Instructions
Starting the Engine: Factors and Systems
Factors affecting engine start and types of cold start systems available.
Procedure for Starting a Warm Engine
Step-by-step procedure for starting a warm engine.
Starting a Cold Engine Without Aids
Procedure for starting a cold engine without auxiliary starting systems.
Starting a Cold Engine with Fuelled Starting Aid
Procedure for starting a cold engine using the fuelled starting aid.
Starting a Cold Engine with Manual Start Pilot
Procedure for starting a cold engine with manual Start Pilot system.
Starting a Cold Engine with KBi or Electric Start Pilot
Procedure for starting a cold engine with KBi or electric Start Pilot.
How to Safely Stop the Engine
Instructions for safely stopping the engine.
Engine Speed Range Adjustment Guidelines
Guidelines on engine speed adjustments and warranty implications.
Initial Engine Running-in Procedures
Recommendations for initial engine operation and load application.
Operating Turbocharged Engines on Gradients
Operational advice for turbocharged engines during gradients.
Altitude Considerations for Engine Performance
Considerations for engine operation at high altitudes and fuel adjustments.
Preventive Maintenance Schedules and Tasks
Preventive Maintenance Intervals Overview
Guidelines for preventive maintenance intervals based on operating conditions.
Detailed Maintenance Schedules and Tasks
Detailed maintenance schedules and tasks based on time, distance, or hours.
How to Drain the Engine Cooling System
Step-by-step instructions for draining the engine's cooling system.
Checking and Adjusting Drive Belt Tension
Procedure for checking and adjusting drive belt tension.
Cleaning the Fuel Lift Pump Gauze Strainer
Instructions for cleaning the fuel lift pump's gauze strainer.
Fuel Pre-filter Maintenance
Information on the fuel pre-filter and checking for water.
Replacing Fuel Filter Elements
Procedure for replacing fuel filter elements.
Diagnosing and Renewing Atomiser Faults
Diagnosing engine misfires related to atomiser faults.
Procedure for Renewing Engine Atomisers
Step-by-step guide for replacing engine atomisers.
Eliminating Air from the Fuel System
Procedure for removing air from the fuel system to ensure proper operation.
How to Renew Engine Lubricating Oil
Instructions for draining and refilling the engine's lubricating oil.
Replacing the Lubricating Oil Filter Canister
Procedure for replacing the lubricating oil filter canister.
Cleaning the Engine Breather Valve
Steps for cleaning the engine breather valve for specific engine types.
Air Cleaner Maintenance
Maintenance of the wet type air cleaner, including draining and cleaning.
Air Filter Service and Cleaning
Service recommendations for various air filter types and components.
Restriction Indicator for Air Filters
Understanding and resetting the air filter restriction indicator.
Checking Engine Valve Tip Clearances
Procedure for checking and adjusting valve tip clearances on a cold engine.
Engine Fluids and Specifications
Recommended Fuel Specifications
Recommended fuel quality, cetane number, viscosity, and density for optimal engine performance.
Lubricating Oil Specifications and Viscosity
Guidelines for selecting the correct lubricating oil and viscosity grade based on engine type and temperature.
Coolant Specifications and Protection
Recommendations for coolant quality, antifreeze mixtures, and corrosion inhibitors.
Engine Fault Diagnosis and Troubleshooting
Common Engine Problems and Possible Causes
Common engine problems and their potential causes, categorized for user and workshop checks.
Code List of Engine Fault Causes
A comprehensive list of numbered causes corresponding to fault diagnosis checks.
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