Table of Contents
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Perkins 6.3544 Series
Models TU, TW and TX
USER'S HANDBOOK
6 cylinder diesel engines for vehicle, industrial and
agricultural use
Publication TPD 1289E, Issue 2.
© Proprietary information of Perkins Engines Company Limited, all rights reserved.
The information is correct at the time of print.
Published in 1994 by Technical Publications,
Perkins Engines Company Limited, Peterborough PE1 5NA England
i
This document has been printed from SPI². Not for Resale
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Table of Contents
Related Manuals for Perkins TW
Summarization of Contents
General Information and Engine Overview
Introduction to the Perkins 6.3544 Series
General overview of the engine series and handbook contents.
Safety Precautions for Engine Operation
Essential safety guidelines for engine operation and maintenance.
Engine Care and Maintenance Recommendations
Recommendations for proper engine maintenance and operation.
Engine Preservation Procedures
Procedures for protecting the engine during storage periods.
Parts and Service Information
Guidance on obtaining genuine parts and authorized service.
POWERPART Consumable Products
Details on recommended Perkins consumable products.
Engine Identification Methods
Methods for identifying different engine types in the series.
Engine Data Specifications
Key technical specifications for the 6.3544 Series engines.
Engine Views and Component Identification
Naturally Aspirated Engine Parts (Front/Left)
Identification of engine components on a naturally aspirated engine's front and left side.
Naturally Aspirated Engine Parts (Rear/Right)
Identification of engine components on a naturally aspirated engine's rear and right side.
Turbocharged Engine Parts (Front/Left)
Identification of engine components on a turbocharged engine's front and left side.
Turbocharged Engine Parts (Rear/Right)
Identification of engine components on a turbocharged engine's rear and right side.
Turbocharged w/Intercooler Parts (Front/Left)
Identification of engine components on a turbocharged engine with intercooler's front and left side.
Turbocharged w/Intercooler Parts (Rear/Right)
Identification of engine components on a turbocharged engine with intercooler's rear and right side.
Operation Instructions
Starting the Engine (General)
Factors affecting engine start and types of cold start systems.
Starting a Warm Engine
Step-by-step procedure for starting a warm engine.
Starting Cold Engine (No Aids)
Procedure for starting a cold engine without cold start aids.
Starting Cold Engine (Fuelled Aid)
Procedure for starting a cold engine with a fuelled starting aid.
Starting Cold Engine (Manual Start Pilot)
Procedure for starting a cold engine with manual Start Pilot.
Starting Cold Engine (KBi/Electric Start Pilot)
Procedure for starting a cold engine with KBi or electric Start Pilot.
Stopping the Engine
Instructions on how to safely stop the engine.
Engine Speed Range Adjustment Warnings
Warnings regarding improper adjustment of engine speed settings.
Engine Running-in Procedures
Guidance on the running-in process for new or rebuilt engines.
Turbocharged Engine Operation Advice
Advice on operating turbocharged engines, especially on gradients.
Altitude Operation Considerations
How altitude affects engine performance and fuel delivery.
Preventive Maintenance Procedures
Maintenance Periods and Conditions
Guidelines for maintenance intervals based on operating conditions.
Maintenance Schedules and Tasks
Detailed table of maintenance tasks and intervals.
Draining the Cooling System
Step-by-step instructions for safely draining engine coolant.
Checking and Adjusting Drive Belts
Procedure for inspecting and adjusting drive belt tension.
Cleaning Fuel Lift Pump Strainer
How to clean the gauze strainer of the fuel lift pump.
Fuel Pre-filter Maintenance
Information on the fuel pre-filter and its necessary checks.
Renewing Fuel Filter Element(s)
Instructions for replacing fuel filter elements.
Atomiser Fault Diagnosis and Renewal
Identifying, diagnosing and replacing engine atomisers.
Eliminating Air from Fuel System
Steps to purge air from the fuel system to ensure proper operation.
Renewing Lubricating Oil
Procedure for changing the engine lubricating oil.
Renewing Lubricating Oil Filter Canister
Instructions for replacing the oil filter canister.
Cleaning Engine Breather Valve
How to clean the engine breather valve.
Air Cleaner Servicing Procedures
Servicing instructions for the wet type air cleaner.
Air Filter Servicing and Replacement
Guidance on servicing air filter elements based on conditions.
Restriction Indicator Function
Explanation of the restriction indicator for air filter monitoring.
Checking Valve Tip Clearances
Procedure for checking and adjusting valve tip clearances.
Engine Fluids and Specifications
Fuel Specification Details
Recommended fuel quality and specifications for Perkins engines.
Low Temperature Fuel Use
Information on winter fuels for cold weather operation.
Aviation Kerosene Fuel Use
Considerations for using aviation kerosene as fuel.
Lubricating Oil Specification and Viscosity
Recommended oil types and viscosity grades for various conditions.
Coolant Specification and Maintenance
Guidelines for coolant type, mixture, and maintenance.
Fault Diagnosis and Troubleshooting
Engine Problems and Possible Causes
Troubleshooting guide linking engine problems to potential causes.
Code List of Possible Causes
A numerical code list of potential causes for engine faults.
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