Worcester Greenstar 4000 Manuals

Manuals and User Guides for Worcester Greenstar 4000. We have 4 Worcester Greenstar 4000 manuals available for free PDF download: Installation And Maintenance Instructions Manual, User Instructions

Worcester Greenstar 4000 Installation And Maintenance Instructions Manual (97 pages)

Gas-fired condensing system appliance

Brand: Worcester | Category: Boiler | Size: 22.86 MB

Table of Contents
2
Explanation of Symbols and Safety Instructions
4
Warnings
4
Intended Use
4
Misuse
4
If You Smell Gas
5
Electrical Work
5
Installation and Maintenance
5
Danger to Life from Carbon Monoxide
5
Servicing
6
Important Handling Instructions
6
Health and Safety
6
Installation Regulations
7
Water Supply
7
Scope of Delivery
8
Appliance Type Overview
8
Product Identification
9
Pipework Positions and Flue Outlet
9
Additional Type Plate
9
Pipe and Flue Outlet Dimensions
9
Product Overview
10
Standard Accessories
11
Appliance Accessories
11
Programmer/Timer Accessories
11
Bosch Easycontrol Smart Control System
11
Pre-Installation
12
System Preparation
12
Water Systems and Pipework
12
Primary System/Connections/Valves
12
System Layouts Examples
13
Checking the Size of the Expansion Vessel
13
Curves for the Expansion Vessel
13
Cylinder and Heating Zone
13
Optional Integral Diverter Valve Kit
14
3-Way Valve, Cylinder and Heating Zone
14
Example Layout - Internal Diverter Valve Kit
14
System Fill
15
Gas Supply
15
Pipe Sizing
15
Mains Supply
15
Liquid Petroleum Gas (LPG)
16
Appliance Location and Clearances
16
Rooms Containing a Bath or Shower
17
Appliance Minimum Clearances
17
Bathroom Installations
17
Appliance Clearances
17
Reduced Front Maintenance Minimum Clearances
18
Appliances in Compartments
18
Reduced Front Maintenance Clearances - Side View
18
Flue Systems Considerations
19
Flue System Bends
19
Flue Length
19
Flue Kit Part Numbers
19
Telescopic Horizontal Flue Assembly
20
Horizontal Flue Option
20
Horizontal Fixed Length Flue Assembly
20
Extended Horizontal Flue
20
Vertical Flue Option
21
Simpleswitch Flue Adaptor
21
Plume Management System
22
Terminal Exclusion Zone
22
Plume Management Bends
22
Horizontal Plume Management Runs
22
Vertical Flue Terminal Positions
23
Horizontal Flue Terminal Positions
24
Plume Re-Direct and Plume Management Terminal Positions
26
Condensate Discharge
28
Condensate Pipework - Unheated Internal Areas
28
Internal Connections
28
Soil Stack Connection
28
External Connections
29
Waste Pipe Connection
29
External Disposal Considerations
29
Additional Protection for Transition through a Wall
30
Disposal into Rain Water down Pipe
30
Disposal to Open Drain or Gully with Air Break
30
Condensate Soak Away Considerations
31
Condensate Soak Away with External Air Break
31
Disposal to Soak-Away
31
Cavity Wall Considerations
31
Pressure Relief Discharge
32
Pressure Relief Pipework
32
Through the Wall Lagging Example
32
Alternative PRV Connections - Combined Prv/Condensate
32
Cleaning Primary Systems
33
Flushing the System
33
Before Cleaning the System
33
Inhibitor
33
Installation
34
Additional Requirements for Roof Space Installations
34
Position the Appliance
34
Appliance Positioning
34
Mounting Frame Fixing
35
Wall Mounting Template
35
Appliance Connections
36
Connections on the Gas and Water Side
36
Condensate Discharge Connection Preparation
36
Plumbing Manifold
36
PRV Pre-Plumbing Connection Preparation
37
Preparing the Service Valves
37
Fitting the Sealing Washers
37
Hanging the Appliance
37
Preparing the Wall Frame
38
Fitting the Siphon
38
Wall Frame Preparation
38
Flue Turret/Adaptor Installation
39
Flue Turret/Adaptor Connection
39
Slope for Condensate Disposal
39
Electrical Connection
40
Cable Preparations
40
Installer Wiring Connections
41
Power Supply (Power Cables) Terminal Strip
41
Earth Rail Location
41
Stepped Cable Grommets
41
Power Supply (Power Cables) Connections
42
External Controls - Domestic Installations
42
Low Voltage (Signal Cables) Terminal Strip
42
Low Voltage (Signal Cables) Connections
42
Commissioning
43
Pre-Commissioning Checks
43
Filling the System - Sealed Systems
43
Filling the Appliance and Adding Inhibitor
43
Starting the Appliance
44
Control Panel Overview
44
Turning on the Appliance
44
Chimney Sweep Mode
44
Setting the Appliance to Maximum
45
Setting the Appliance to Minimum
45
Exiting Chimney Sweep Mode
45
Checking Gas Inlet Pressure
45
Checking the Gas Rate
46
Checking for Gas Leaks During Operation
46
Gas Supply Pressure Drop
46
Allowed Mbar Pressure Drop
46
CO and Combustion Check
47
Before CO and Combustion Checks
47
Commissioning Checks Flow Chart
47
Checking Flue Integrity
48
Flue Integrity Check Test Point
48
Flue Gas Analysis
48
Finishing Commissioning
49
Fitting the Front Casing
49
Benchmark Menu
49
Appliance Handover
49
Settings in the Service Menu
50
Operating the Service Menu
50
Changing the Setting Values
50
Exiting the Menu Item Without Saving Values
50
Service Menu
51
Overview of the Service Menu
51
Benchmark and Info Menu
53
Settings Menu
54
Menu Function Check
57
Thermal Disinfection
58
Inspection and Maintenance
58
Mains Supplies
58
Inspection and Maintenance Considerations
58
Maintenance Reminder Options
59
Checking Heat Exchanger Assembly
59
Maximum System Pressure
59
Natural Gas Appliances
59
Check Working Gas Inlet Pressure
60
Checking the Flue Integrity
60
Cleaning the Siphon and Heat Exchanger
60
Checking the Electrodes and Cleaning the Heat Exchanger
60
Removing the Fan with Mixing Unit
61
Non-Return Valve (Bearing Plate) in the Mixing Unit
61
Removing the Burner
61
Cleaning the Condensate Trap
63
Replacing the Gasket
63
Removing the Siphon
63
Setting the Air/Gas Ratio
64
Adjusting the Minimum Rated Output Settings
64
Adjusting the Maximum Rated Output Settings (LPG Appliances)
64
Replacement Parts
65
Draining the Appliance
65
Component Access
65
Removing the Front Casing
65
Removing the Heat Exchanger Assembly
66
Separating Components from the Heat Exchanger Assembly
66
Checking/Replacing the Motor of the 3-Way Valve
67
Removing the Pump
67
Replacing the Gas Valve
68
Replacing the PRV
68
Replacing the Expansion Vessel
68
Replacing the Pressure Sensor
68
Pressure Gauge Removal
69
Replacing the Control Unit
69
Control Unit Removal Preparations
69
Fault Finding and Diagnosis
70
Operating and Fault Displays
70
10.1.2 Operating/Fault Code Table
71
System Gassing
79
Environmental Protection and Disposal
81
Compostable Packaging
81
Data Protection Notice
81
Technical Specifications/Logs
82
Technical Data
82
Energy Consumption
84
Product Data on Energy Consumption
84
Component Resistance Characteristics
88
Sensor Values - Flue Overheat Thermostat
88
Sensor Values - Flow Temperature Sensor
88
Sensor Values - Cylinder Temperature Sensor
88
Pump Characteristic Map of the Heating Pump
89
Constant Pressure
89
Internal Wiring of the Appliance
90
Inspection and Maintenance Checklist
93

Worcester Greenstar 4000 Installation And Maintenance Instructions Manual (96 pages)

Gas-fired condensing combi appliance

Brand: Worcester | Category: Boiler | Size: 23.68 MB

Table of Contents
2
Explanation of Symbols and Safety Instructions
4
Explanation of Symbols
4
General Safety Instructions
4
Regulations
7
Product Information
7
Scope of Delivery
8
Declaration of Conformity
8
Appliance Type Overview
8
Product Identification
9
Pipework Positions and Flue Outlet
9
Product Overview
10
Standard Accessories
11
Appliance Accessories
11
Programmer/Timer Accessories
11
Pre-Installation
12
System Preparation
12
Artificially Softened Water
12
Water Systems and Pipework
12
System Layouts Examples
13
System Fill
14
Mains Supply
14
Electrical Supply
14
Gas Supply
14
Water Supply
15
Appliance Location and Clearances
16
Appliance Location
16
Rooms Containing a Bath or Shower
17
Appliance Clearances
17
Flue Systems Considerations
19
Flue Length
19
Flue Options
19
Plume Management System
22
Flue Terminal Positions
22
Plume Re-Direct and Plume Management Terminal
26
Positions
26
Condensate Discharge
28
Appliance Siphonic Condensate Trap
28
Condensate Pipework
28
Internal Connections
28
External Connections
29
Pressure Relief Discharge
32
Pressure Relief Pipework
32
Alternative PRV Connections - Combined Prv/Condensate
32
Cleaning Primary Systems
33
Flushing the System
33
Installation
34
Position the Appliance
34
Mounting Frame Fixing
35
Appliance Connections
36
Hanging the Appliance
37
Flue Turret/Adaptor Installation
38
Electrical Connection
39
Cable Preparations
40
Installer Wiring Connections
40
External Controls - Domestic Installations
42
Commissioning
42
Pre-Commissioning Checks
42
Water Treatment
42
Filling the Appliance and Adding Inhibitor
43
Starting the Appliance
43
Control Panel Overview
43
Turning on the Appliance
43
Operation
43
Chimney Sweep Mode
44
Setting the Appliance to Maximum
44
Setting the Appliance to Minimum
44
Exiting Chimney Sweep Mode
44
Checking Gas Inlet Pressure
44
Checking the Gas Rate
45
Checking for Gas Leaks During Operation
45
CO and Combustion Check
46
Checking Flue Integrity
47
Flue Gas Analysis
47
Finishing Commissioning
48
6.11.1 Appliance/Product Guarantee
48
Settings in the Service Menu
49
Operating the Service Menu
49
Service Menu
50
Overview of the Service Menu
50
Benchmark and Info Menu
52
Settings Menu
53
Menu Function Check
56
Reset Menu
56
Menu Demo Mode
56
Thermal Disinfection
57
Inspection and Maintenance
57
Inspection and Maintenance Considerations
57
Component Access
58
Checking Heat Exchanger Assembly
58
Check Working Gas Inlet Pressure
59
Flue Gas Analysis
59
Checking the Flue Integrity
59
Cleaning the Siphon and Heat Exchanger
59
Checking the Electrodes and Cleaning the Heat Exchanger
59
Cleaning the Condensate Trap
62
Setting the Air/Gas Ratio
63
Replacement Parts
64
Component Access
64
Draining the Appliance
64
Removing the Heat Exchanger Assembly
65
Checking the Strainer in the Cold Water Pipe and the Flow Turbine Operation
65
Checking/Replacing the Motor of the 3-Way Valve
66
Removing the Pump
67
Replacing the Gas Valve
68
Combi Boilers: Checking the Plate Heat Exchanger
68
Replacing the Expansion Vessel
68
Replacing the PRV
68
Replacing the Pressure Sensor
69
Pressure Gauge Removal
69
Replacing the Control Unit
69
Fault Finding and Diagnosis
70
Operating and Fault Displays
70
10.1.1 General Information
70
10.1.2 Operating/Fault Code Table
71
10.1.3 Faults that Are Not Displayed
79
Environmental Protection and Disposal
82
Data Protection Notice
82
Technical Specifications/Logs
83
Technical Data
83
Energy Consumption
86
13.2.1 Product Data on Energy Consumption
86
Component Resistance Characteristics
88
13.3.1 Sensor Values - Flow Temperature Sensor
88
13.3.2 Sensor Values - DHW Temperature Sensor
88
13.3.3 Sensor Values - Flue Overheat Thermostat
88
13.3.4 Sensor Values - Heat Exchanger Assembly Temperate Limiter
88
13.3.5 Sensor Values - Outside Temperature Sensor
88
Code Plug
88
Pump Characteristic Map of the Heating Pump
89
Setting Values for Output
89
13.6.1 Gas Setting Values
89
Internal Wiring of the Appliance
90
Gas Boiler System Commissioning Checklist and Warranty Validation Record
92
Inspection and Maintenance Checklist
93
Service and Interim Boiler Work Record
94

Worcester Greenstar 4000 User Instructions (28 pages)

Brand: Worcester | Category: Heat Pump | Size: 4.12 MB

Table of Contents
3
Explanation of Symbols and Safety Instructions
4
Explanation of Symbols
4
General Safety Instructions
4
Product Information
6
Appliance Identification and Serial Number
6
Servicing
6
Maintaining Your Appliance
6
Benchmark Standard
6
Prepare for Operation
7
Sealed Heating System
7
Checking the System Pressure
7
Low Pressure Indication
7
Constantly Re-Pressurising the System
7
Topping up the System Pressure
8
Operation
9
Control Panel Overview
9
Overview of Keys
9
Symbols on the Display
10
Adjusting the Appliance Flow Temperature
10
Setting the Flow Temperature
10
Setting the DHW Heating
10
Setting the Heating Control Device
10
Operating the Menu
11
Settings in the Menu
11
Key (Control Accessories)
12
Setting the Time Program
12
Shutdown
12
Setting Frost Protection
12
Thermal Disinfection (DHW Cylinder Only)
12
Clearances and Ventilation Information
13
Appliance Clearances
13
Ventilation Information
14
Malfunction or Failure
15
Troubleshooting (Fault Reset)
15
Extreme Cold Weather
15
System Gassing Troubleshooting
16
Environmental Protection and Disposal
18
Tips on Energy Saving
18
Your Guarantee
19
Energy Consumption
20
Product Data on Energy Consumption
20
Data Protection Notice
24

Worcester Greenstar 4000 User Instructions (24 pages)

Gas-fired condensing combi appliance

Brand: Worcester | Category: Boiler | Size: 4.46 MB

Table of Contents
3
1 Explanation of Symbols and Safety Instructions

4
- Explanation of Symbols
  4
- General Safety Instructions
  4
2 Product Information

6
3 Prepare for Operation

7
4 Operation

10
- Control Panel Overview
  10
- Overview of Keys
  10
- Symbols on the Display
  11
- Adjusting the Appliance Flow Temperature
  11
- Setting the Flow Temperature
  11
- Setting the DHW Heating
  11
- Setting the Heating Control Device
  12
- Operating the Menu
  12
- Settings in the Menu
  12
5 Key (Control Accessories)

13
- Setting the Time Program
  13
6 Shutdown

13
- Setting Frost Protection
  13
7 Clearances and Ventilation Information

14
- Appliance Clearances
  14
- Ventilation Information
  15
8 Malfunction or Failure

16
9 Environmental Protection and Disposal

19
10 Tips on Energy Saving

19
11 Your Guarantee

20
12 Energy Consumption

21
- Product Data on Energy Consumption
  21
13 Data Protection Notice

23

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