Installation; Position The Appliance - Worcester Greenstar 4000 Installation And Maintenance Instructions Manual

Gas-fired condensing combi appliance
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Installation

5
Installation
NOTICE
Risk of damage to appliance or accessories.
▶ All the previous pre-installation sections must be read and
requirements met before starting the appliance or flue installations.
CAUTION
Risk of injury through incorrect lifting and carrying!
▶ Only lift a manageable weight, or ask for help.
▶ Bend the knees and keep the back straight with feet apart, when
lifting or putting down heavy objects.
▶ DO NOT lift and twist at the same time.
▶ Lift and carry object close to the body.
Appliance on site
▶ Check contents of delivery are undamaged.
▶ Remove the appliance from its packaging check the contents against
the scope of delivery.
▶ Once the appliance is unpacked the installation can commence.
Important handling instructions
• It is advised that two people are used to carry the carton from the
vehicle to the point of delivery.
• Once the carton is in the property, the outer carton is removed first.
Care should be taken when releasing the straps. If a sharp implement
is used make sure the outer carton is not pierced and that the
implement is used in such a way so that it may not cause personal
injury.
• All sharp objects must be covered or the blade retracted after use and
put away in a safe place. Care should be taken when lifting the
appliance from the base and the proper technique for safe lifting of
any heavy object should be strictly observed.
The appliance packaging and base tray are designed so that the
appliance can be tilted backwards onto the outer carton. The carton then
becomes a protective mat.
Now remove the front casing and set safely aside. This is to protect the
casing from damage during installation.
The front casing is secured with two screws which are critical to maintain
the case seal and to prevent unauthorised removal (electrical safety).
▶ Always secure the casing with these screws.
Removing the front casing during unpacking.
▶ Loosen the two screws [1] and lift the bottom of the casing clear of
the screws.
34
▶ Lift off the casing.
Fig. 42 Removing the front casing
Additional requirements for roof space installations
• The unpacked appliance can now be moved into the loft space
• Two sets of steps should be used.
• Two people should share the lifting of the appliance up to the loft
hatch, tilt and slid on its back into the loft space.
• Ensure that the roof space has permanent fixed lighting, a permanent
fixed retractable ladder and a fixed floor area, from the hatch to the
appliance installation point. This will allow access for installation,
normal use and servicing.
Before installing the appliance, ensure that the system has been
cleaned.
5.1

Position the appliance

WARNING
▶ Ensure the mains gas supply is isolated before starting any work
and follow all relevant safety precautions.
Appliance positioning
▶ Ensure the appliance is mounted onto a flat, fixed rigid surface
capable of supporting the appliance weight.
▶ Ensure all aspects of the installation are considered when positioning
the appliance, flue run and discharge, condensate disposal, PRV
discharge etc.
WARNING
Damage to property!
Damage caused by drilling into pipes, electrical cables, damp proof
course or other hazards.
▶ Before drilling ensure that there are no obstructions or other hazards.
NOTICE
Damage to appliance!
Residue, metal shavings, and contaminants in the system pipework can
damage the appliance.
▶ Flush the system pipework thoroughly to remove all residue.
▶ Follow the instructions with respect to cleaning primary systems.
Greenstar 4000 – 6 720 891 161 (2020/09)
1
0010036546-001

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