Mitsubishi L Series Manuals

Manuals and User Guides for Mitsubishi L Series. We have 4 Mitsubishi L Series manuals available for free PDF download: Service Manual, User Manual, Operation & Maintenance Manual

Mitsubishi L Series Service Manual (254 pages)

Brand: Mitsubishi | Category: Engine | Size: 6.77 MB

General Contents

15
- Table of Contents
  15
- General
  17
Service Data

33
- 1 Maintenance Service Data
  
  34
  - Basic Engine
    34
  - Fuel System
    37
  - Cooling System
    38
  - Inlet/Exhaust System
    38
  - Lubrication System
    38
  - Electrical System
    39
  - Basic Engines
    42
  - Fuel System
    42
- 2 List of Tightening Torque
  
  42
Disassembly of Basic Engine

55
Inspection and Repair of Basic Engine

73
Reassembly of Basic Engine

93
- 1 Reassembling Cylinder Block, Crankshaft, Piston and Oil Pan
  
  94
  - Installing Main Bearing
    94
  - Installing Crankshaft
    94
  - Installing Main Bearing Cap
    95
  - Inserting Side Seal
    95
  - Installing Main Bearing Cap Bolt
    96
  - Measuring Crankshaft End Play
    96
  - Reassembling Piston and Connecting Rod
    97
  - Installing Piston
    98
  - Installing Piston and Connecting Rod
    98
  - Installing Connecting Rod Cap
    99
  - Installing Oil Screen
    100
  - Installing Oil Pan
    100
  - Reassembling Gear Case, Timing Gears and Camshaft
    101
- 2 Reassembling Gear Case, Timing Gear and Camshaft
  
  101
  - Installing Front Plate
    101
  - Installing Fuel Injection Pump Camshaft
    101
  - Rotating Crankshaft
    101
  - Installing Camshaft
    102
  - Installing Idler Gear
    102
  - Inspecting and Adjusting Timing Gear after Installation
    103
  - Inspecting Backlash
    103
  - Installing Governor Weights and Sliding Shaft
    103
  - Installing Oil Pump
    104
  - Installing Relief Valve
    104
  - Installing Speed Control Lever and Governor Shaft
    104
  - Installing Crankshaft Pulley
    105
  - Installing PTO Gear
    105
  - Installing Timing Gear Case
    105
  - Installing Gear Pump Housing
    106
  - Installing Tappet
    106
- 3 Reassembling Flywheel
  
  107
  - Installing Oil Seal Case
    107
  - Installing Flywheel Housing
    107
  - Installing Flywheel
    108
- 4 Reassembling Cylinder Head and Valve Mechanism
  
  109
  - Cleaning Cylinder Head Bottom Surface
    109
  - Installing Valve Stem Seal
    109
  - Installing Valve Spring
    109
  - Installing Valve Lock
    110
  - Installing Cylinder Head Gasket
    110
  - Installing Cylinder Head Assembly
    110
  - Tightening Cylinder Head Bolts
    111
  - Inserting Push Rod
    111
  - Reassembling Rocker Shaft Assembly
    112
  - Installing Rocker Shaft Assembly
    112
  - Adjusting Valve Clearance
    113
  - Installing Rocker Cover
    113
  - Installing Torque Spring Set
    113
Fuel System

115
Lubrication System

147
Cooling System

157
Inlet and Exhaust Systems

163
Table of Contents

167
- 1 Removing Electrical System
  
  169
  - Removing Starter
    169
  - Inspection before Removing Alternator (A007TA0171B (12V-40A), A007TA8271A (24V-25A))
    170
  - Inspecting Alternator Operation
    170
  - Handling Precaution
    170
  - Inspecting Regulated Voltage
    171
  - Inspecting Output
    171
  - Removing Alternator
    172
  - Removing Stop Solenoid
    172
  - Removing Glow Plug
    173
- 2 Disassembling, Inspecting and Reassembling Electrical System
  
  174
  - Inspection before Disassembling Starter (M000T60481 (12V-1.2Kw), M001T68381 (12V-1.7Kw))
    174
  - Inspecting Pinion Clearance
    174
  - No Load Test
    176
  - Disassembling and Inspecting Starter (M000T60481 (12V-1.2Kw), M001T68381 (12V-1.7Kw))
    177
  - Preparation before Disassembling
    178
  - Removing Pinion Set
    178
  - Removing Magnetic Switch
    178
  - Removing Rear Bracket
    179
  - Removing Brush Holder and Brush Assembly
    179
  - Removing Armature and Yoke
    179
  - Removing Overrunning Clutch
    180
  - Removing Gear Shaft
    180
  - Inspecting and Repairing Starter (M000T60481 (12V-1.2Kw), M001T68381 (12V-1.7Kw))
    181
  - Inspecting Brushes for Wear
    181
  - Measuring Brush Spring Load
    181
  - Inspecting Brush Holder for Insulation
    181
  - Measuring Commutator Radial Runout
    182
  - Measuring Commutator Outside Diameter12-15
    182
  - Measuring Undercut Depth
    182
  - Checking Armature Coil
    183
  - Inspecting Rear Bracket
    183
  - Inspecting Overrunning Clutch
    184
  - Inspecting Pinion
    184
  - Inspecting Front Bracket
    184
  - Inspecting Gears of Starter
    184
  - Inspecting Continuity of Magnetic Switch (between M Terminal and Case)
    184
  - Inspecting Insulation of Magnetic Switch
    184
  - (Between M Terminal and B Terminal)
    184
  - Reassembling Starter (M000T60481 (12V-1.2Kw), M001T68381 (12V-1.7Kw))
    185
  - Applying Grease
    185
  - Installing Pinion
    186
  - Installing Gear Shaft
    186
  - Installing Yoke and Armature
    187
  - Installing Brush Holder and Brush Assembly
    187
  - Installing Rear Bracket
    187
  - Installing Magnetic Switch
    187
  - Inspecting Pinion Clearance
    189
  - Inspection before Disassembling Starter (M002T66071 (24V-3.2Kw))
    189
  - No Load Test
    191
  - Disassembling and Inspecting Starter (M002T66071 (24V-3.2Kw))
    192
  - Preparation before Disassembling
    193
  - Removing Magnetic Switch
    193
  - Removing Rear Bracket
    193
  - Removing Brushes, Brush Holder, Yoke and Armature
    194
  - Removing Ball Bearing
    194
  - Removing Cover Set
    194
  - Removing Center Bracket
    195
  - Removing Reduction Gear and Spring Set
    195
  - Removing Pinion Set
    195
  - Removing Lever and Pinion Shaft
    195
  - Inspecting and Repairing Starter (M002T66071 (24V-3.2Kw))
    196
  - Inspecting Brushes for Wear
    196
  - Measuring Brush Spring Load
    196
  - Inspecting Brush Holder for Insulation
    196
  - Measuring Commutator Radial Runout
    197
  - Measuring Commutator Outside Diameter12-30
    197
  - Measuring Undercut Depth
    197
  - Checking Armature Coil
    198
  - Inspecting Continuity of Yoke Assembly
    199
  - Inspecting Insulation between Yoke Body and Brush
    199
  - Inspecting Center Bracket
    199
  - Inspecting Overrunning Clutch
    200
  - Inspecting Pinion
    200
  - Inspecting Front Bracket
    200
  - Inspecting Gears of Starter
    200
  - (Between M Terminal and Case)
    200
  - Inspecting Insulation of Magnetic Switch (ETS Type)
    200
  - (Between M Terminal and B Terminal)
    200
  - (M002T66071 (24V-3.2Kw))
    201
  - Applying Grease
    201
  - Installing Lever and Pinion Shaft
    202
  - Installing Pinion
    202
  - Installing Spring Set and Reduction Gear
    202
  - Installing Center Bracket
    202
  - Adjusting Pinion Shaft End Play
    203
  - Installing Bearing
    203
  - Installing Armature, Yoke, Brush and Brush Holder
    203
  - Installing Rear Bracket
    204
  - Installing Magnetic Switch
    204
  - Inspecting Pinion Clearance
    204
  - Disassembling and Inspecting Alternator12-38
    205
  - Separating Front Bracket from Stator
    206
  - Removing Pulley
    206
  - Removing Rear Bearing
    206
  - Removing Front Bearing
    206
  - Removing Stator
    207
  - Removing Regulator Assembly
    207
  - Removing Rectifier Assembly
    207
  - Inspecting and Repairing Alternator
    208
  - Inspecting Rectifier
    208
  - Inspecting Rotor
    208
  - Inspecting Stator
    209
  - Inspecting Brushes for Wear
    209
  - Replacing Brushes
    210
  - Reassembling Alternator
    211
  - Installing Rectifier Assembly and Regulator Assembly
    212
  - Installing Stator
    212
  - Installing Front Bearing
    212
  - Installing Rear Bearing
    213
  - Installing Pulley
    213
  - Assembling Stator and Front Bracket
    213
  - Inspecting Glow Plug
    214
- 3 Installing Electrical System
  
  215
Adjustment and Operation

221
- 1 Inspection and Adjustment of Engine
  
  222
  - Inspecting and Adjusting Valve Clearance13-2
    222
  - Preparation for Valve Clearance Inspection13-2
    222
  - Inspecting Valve Clearance
    223
  - Inspecting Fuel Injection Timing
    224
  - Adjusting Fuel Injection Timing
    225
  - Inspecting and Adjusting Low Idle Speed and High Idle Speed
    226
  - Preparation
    226
  - Adjusting Low Idle Speed
    226
  - Adjusting High Idle Speed
    226
  - Bleeding Fuel System
    227
  - Bleeding Air from Fuel Filter
    227
  - Bleeding Air from Fuel Injection Pump
    228
  - Adjusting V-Belt Tension
    229
- 2 Break-In Operation
  
  230
- 3 Performance Test (JIS Standard)
  
  231
  - Engine Equipment Condition
    231
  - Test Items and Purposes
    231
  - Operation Load Test
    231
  - Continuous Load Test
    231
  - Low Idle Test
    231
  - Other Inspections
    231
  - Engine Output Adjustment
    231
  - Standard Atmospheric Conditions
    231
  - Calculation of Corrected Power
    232
Troubleshooting

233
- Troubleshooting
  234
  - Before Troubleshooting
    234
- Check Items before Troubleshooting
  235
- Problem: Starting Trouble
  235
- Starting Trouble
  235
- Check Items before Troubleshooting
  236
- Knocking
  236
- Problem: Knocking
  236
- Check Items before Troubleshooting
  237
- Overheating
  237
- Problem: Overheating
  237
- Check Items before Troubleshooting
  238
- Excessive Black Smoke
  238
- Problem: Excessive Black Smoke
  238
- Check Items before Troubleshooting
  239
- Idling Malfunction
  239
- Problem: Unstable Idling
  239
- Check Items before Troublshooting
  240
- Low Output
  240
- Problem: Low Output
  240

Mitsubishi L Series User Manual (244 pages)

Analog-Digital Converter Module

Brand: Mitsubishi | Category: Control Unit | Size: 7.5 MB

Safety Precautions
3
Conditions of Use for the Product
6
Introduction
7
Compliance with Emc and Low Voltage Directives
8
Relevant Manuals
9
Table of Contents
10
Manual Page Organization
13
Packing List
16
Terms
16
Chapter 1 A/D Converter Module

17
- Application
  17
- Features
  18
Chapter 2 Part Names

19
Chapter 3 Specifications

21
- General Specifications
  21
- Performance Specifications
  22
  - Number of Parameter Settings
    24
  - Function List
    25
  - I/O Signal List
    27
  - List of Buffer Memory Addresses
    28
Chapter 4 Procedures before Starting the Operation

41
Chapter 5 System Configuration

43
Chapter 6 Installation and Wiring

45
- Installation Environment and Installation Position
  45
- Terminal Block
  46
- Wiring
  48
- External Wiring
  49
Chapter 7 Various Settings

50
- Addition of Modules
  50
- Switch Setting
  51
- Parameter Setting
  52
- Auto Refresh
  55
- Offset/Gain Setting
  56
  - Setting from GX Works2 "Offset/Gain Setting
    56
  - Setting from a Program
    59
Chapter 8 Functions

63
- Processing each Function
  63
- A/D Conversion Enable/Disable Function
  65
- A/D Conversion Method
  65
- Input Range Extended Mode Function
  69
- Conversion Speed Switch Function
  70
- Maximum and Minimum Values Hold Function
  70
- Input Signal Error Detection Function
  71
- Input Signal Error Detection Extension Function
  76
- Warning Output Function (Process Alarm)
  79
- Scaling Function
  82
- Shift Function
  88
- Digital Clipping Function
  92
- Difference Conversion Function
  96
- Logging Function
  100
- Flow Amount Integration Function
  112
- Error Log Function
  121
- Module Error Collection Function
  124
- Error Clear Function
  125
- Saving and Restoring Offset/Gain Values
  126
Chapter 9 Display Unit

131
- Display Unit
  131
- Menu Transition
  131
- List of Setting Value Change Screens
  133
- Checking and Clearing Errors
  140
Chapter 10 Programming

142
Chapter 11 Troubleshooting

158
- Checking on the Module Detailed Information
  159
- Checking by Latest Error Code (Un\G19)
  160
- Checking on the Module Error Collection Function
  160
- Error Code List
  161
- Alarm Code List
  165
- Troubleshooting
  166
- Checking the Status of the A/D Converter Module by the System Monitor
  168
- Appendices
  169
- Appendix 1 Details of I/O Signals
  
  169
- Appendix 1.1 Input Signal
  
  169
- Appendix 1.2 Output Signal
  
  174
- Appendix 2 Details of Buffer Memory Addresses
  
  176
- Appendix 3 I/O Conversion Characteristic of A/D Conversion
  
  205
- Appendix 4 A/D Conversion Accuracy
  
  210
- Appendix 5 Dedicated Instruction
  
  211
- Appendix 5.1 Instruction List
  
  211
- Appendix 5.2 G(P).OFFGAN
  
  212
- Appendix 5.3 G(P).OGLOAD
  
  214
- Appendix 5.4 G(P).OGSTOR
  
  218
- Appendix 6 Checking Serial Number and Function Version
  
  222
- Appendix 7 Addition and Change of Functions
  
  222
- Appendix 7.1 Addition of Functions
  
  222
- Appendix 7.2 Change of Functions
  
  222
- Appendix 8 Differences with Q Series
  
  225
- Appendix 8.1 Precautions for Applying Q Series Sequence Program
  
  226
- Appendix 9 When Using GX Developer or GX Configurator-AD
  
  228
- Appendix 9.1 Operation of GX Developer
  
  228
- Appendix 9.2 Operation of GX Configurator-AD
  
  230
- Appendix 10 External Dimensions
  
  233
  - Index
    235
  - Instruction Index
    237
    
    Revisions
    238
    
    Warranty
    239

Mitsubishi Heavy Industries L Series Operation & Maintenance Manual (89 pages)

Diesel Engines

Brand: Mitsubishi Heavy Industries | Category: Engine | Size: 2.95 MB

Mitsubishi L Series Service Manual (155 pages)

L-Series

Brand: Mitsubishi | Category: Engine | Size: 3.41 MB

How to Use this Manual
1
ENGLISH Service Manual Mitsubishi L-Series Diesel Engines
4
Table of Contents
5
General

12
- Model, Classification and Use
  12
1 Engine Model and Engine Number

12
- Engine Model Embossment and Engine Number Stamp
  12
2 External View

14
- Engine L2
  14
- Engine L3
  15
3 Features

16
- Aim of Development
  16
- Features of the New Series
  16
4 Specifications

18
5 Maintenance

19
6 Troubleshooting

31
- Hints on Using the Trouble-Diagnosis Chart
  31
- Hard Starting
  32
- Knocking
  33
- Overheating
  34
- Black-Smoky Exhaust
  35
- Unsteady Idling
  36
- Low Output
  37
Engine Main Parts

39
7 General

40
- Specifications
  40
- Special Tools
  41
8 Rocker Arms and Rocker Shaft

42
- Disassembly
  42
- Removal and Installation
  43
- Inspection
  43
9 Cylinder Head

44
- Disassembly
  44
- Removal
  45
- Inspection and Repair
  46
- Replacement of Valve Guide
  46
- Service Manual Mitsubishi L-Series Diesel Engines ENGLISH
  47
- Repair of Valve Seat
  47
- Installation
  48
10 Valves and Valve Springs

49
- Disassembly
  49
- Engine Main Parts
  49
- Removal
  50
- Inspection and Repair
  50
- Installation
  51
11 Inlet Manifold and Exhaust Manifold

52
- Disassembly
  52
- Inspection
  52
12 Gear Case and Oil Pump

54
- Disassembly
  54
- Removal
  55
- Inspection
  55
- Replacement of Front Oil Seal
  56
- Replacement of Governor Shaft Bushings
  56
- Inspection of Governor System
  57
- Disassembly and Reassembly of Governor Levers
  57
- Installation of Gear Case Assembly
  58
13 Timing Gears

59
- Disassembly
  59
- Removal
  60
- Inspection
  60
- Installation of Timing Gears
  61
14 Camshafts (Valve and Injection Pump)

62
- Disassembly
  62
- Removal of Valve Camshaft
  63
- Inspection
  64
- Installation
  65
15 Piston and Connection Rod

66
- Disassembly
  66
- Removal
  67
- Inspection
  68
- Installation
  69
16 Crankshaft

73
- Disassembly
  73
- Removal
  74
- Inspection
  74
- Replacement of Crankshaft Rear Oil Seal
  76
- Installation
  77
17 Cylinder Block

78
- Disassembly
  78
- Inspection
  79
- Reboring of Cylinder
  79
- Lubrication System
  81
- General
  82
19 Oil Filter and Oil Pressure Switch

83
- Removal and Installation
  84
- Fuel System
  85
  - General
    86
  - Disassembly
    88
21 Fuel Injection Pump

89
- Inspecting the Injection Pump While Operating the Engine
  90
- Inspection
  91
22 Injection Nozzle

92
- Disassembly
  93
- Inspection
  94
- Installation
  95
- Governor System
  97
- General
  98
- Disassembly
  99
24 Torque Spring

100
- Single Spring Type
  101
- Inspection
  102
- Removal and Installation
  103
- Cooling System
  105
- General
  106
- Disassembly
  107
26 Fan and Fan Belt

108
27 Water Pump

109
28 Thermostat

110
29 Water Temperature Gage Unit and Thermoswitch

111
30 Air Cleaner

113
Air Cleaner

114
- Inspection
  115
- Air Cleaner Air Cleaner
  116
- Electrical System
  117
- General
  118
31 General

120
- Wiring Diagrams
  120
32 Starter

122
- Inspection (Assembly)
  123
- Disassembly
  125
- Inspection
  126
- Assembly and Adjustment
  128
33 Alternator and Dynamo

129
- Dynamo
  130
- Output Inspection
  131
- Inspection
  132
- Installation
  135
34 Glow Plug

137
35 Key-Off Stop System

138
- Fuel Cutoff Solenoid (ETR Type)
  139
36 Glow Timer System

141
37 Periodic Inspection Chart

146
38 Specifications and Maintenance Standards

146
- Lubrication System
  148
- Governor System
  149
- Electrical System
  150
39 Tightening Torque Chart and Sealant Chart

152
- Tightening Torque for Main Bolts
  152
- Tightening Torque for Common Bolts and Nuts
  152
- Tightening Torque for Common Plugs
  153
- Sealant Chart
  153

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Mitsubishi L Series Manuals

Mitsubishi L Series Service Manual (254 pages)

Table of Contents

General Contents

Service Data

1 Maintenance Service Data

2 List of Tightening Torque

Disassembly of Basic Engine

1 Disassembling and Inspecting Cylinder Head and Valve Mechanism

2 Disassembling and Inspecting Flywheel

3 Disassembling and Inspecting Gear Case, Timing Gears and Camshaft

4 Disassembling and Inspecting Cylinder Block, Crankshaft, Piston and Oil Pan

Inspection and Repair of Basic Engine

1 Inspecting and Repairing Cylinder Head and Valve Mechanism

2 Inspecting and Repairing Flywheel

3 Inspecting and Repairing Gear Case, Timing Gear and Camshaft

4 Inspecting and Repairing Cylinder Block, Crankshaft, Piston and Oil Pan

Reassembly of Basic Engine

1 Reassembling Cylinder Block, Crankshaft, Piston and Oil Pan

2 Reassembling Gear Case, Timing Gear and Camshaft

3 Reassembling Flywheel

4 Reassembling Cylinder Head and Valve Mechanism

Fuel System

1 Removing Fuel System

2 Disassembling, Inspecting and Reassembling Fuel System

3 Installing Fuel System

Lubrication System

1 Removing Lubrication System

2 Disassembling, Inspecting and Reassembling Lubrication System

3 Installing Lubrication System

Cooling System

1 Removing Cooling System

2 Disassembling, Inspecting and Reassembling Cooling System

3 Installing Cooling System

Inlet and Exhaust Systems

1 Removing Inlet and Exhaust Systems

2 Disassembling, Inspecting and Reassembling Inlet and Exhaust Systems

3 Installing Inlet and Exhaust Systems

Table of Contents

1 Removing Electrical System

2 Disassembling, Inspecting and Reassembling Electrical System

3 Installing Electrical System

Adjustment and Operation

1 Inspection and Adjustment of Engine

2 Break-In Operation

3 Performance Test (JIS Standard)

Troubleshooting

Mitsubishi L Series User Manual (244 pages)

Table of Contents

Chapter 1 A/D Converter Module

Chapter 2 Part Names

Chapter 3 Specifications

Chapter 4 Procedures before Starting the Operation

Chapter 5 System Configuration

Chapter 6 Installation and Wiring

Chapter 7 Various Settings

Chapter 8 Functions

Chapter 9 Display Unit

Chapter 10 Programming

Chapter 11 Troubleshooting

Appendix 1 Details of I/O Signals

Appendix 1.1 Input Signal

Appendix 1.2 Output Signal

Appendix 2 Details of Buffer Memory Addresses

Appendix 3 I/O Conversion Characteristic of A/D Conversion

Appendix 4 A/D Conversion Accuracy

Appendix 5 Dedicated Instruction

Appendix 5.1 Instruction List

Appendix 5.2 G(P).OFFGAN

Appendix 5.3 G(P).OGLOAD

Appendix 5.4 G(P).OGSTOR

Appendix 6 Checking Serial Number and Function Version

Appendix 7 Addition and Change of Functions

Appendix 7.1 Addition of Functions

Appendix 7.2 Change of Functions

Appendix 8 Differences with Q Series

Appendix 8.1 Precautions for Applying Q Series Sequence Program

Appendix 9 When Using GX Developer or GX Configurator-AD

Appendix 9.1 Operation of GX Developer

Appendix 9.2 Operation of GX Configurator-AD