Lexmark Optra N 4040 Manuals

Manuals and User Guides for Lexmark Optra N 4040. We have 2 Lexmark Optra N 4040 manuals available for free PDF download: Service Manual, Reference Handbook

Lexmark Optra N 4040 Service Manual

Lexmark Optra N 4040 Service Manual (382 pages)

Brand: Lexmark | Category: Copier | Size: 12.14 MB

Table of Contents

Table of Contents
3
Notices and Safety Information

12
- Laser Notice
  12
- Safety Information
  20
Preface

25
General Information

26
- Options
  26
- Maintenance Approach
  26
- Tools
  27
- Abbreviations
  28
Diagnostic Information

29
Diagnostic Aids

89
- Interlock Override
  89
- Basic Engine Test
  90
- Menu Disable
  90
- Option-2000 Sheet Paper Deck (Tray 3) Self Test
  90
- Diagnostics Mode
  92
- Diagnostics Mode Menu Structure
  92
- Diagnostics Mode Tests
  94
  - Button Test
    94
  - Defaults
    94
  - Disk Test/Clean
    94
  - Error Log
    95
  - Duplex Quick Test
    95
  - Flash Test
    96
  - LCD Test
    96
  - Memory Tests
    96
  - Page Count
    97
  - Permanent Page Count
    97
  - Print Test 1
    97
  - Print Test 2
    98
  - Print Test 3
    98
  - Print Registration
    99
    
    Left Margin
    99
    
    Top Margin
    99
    
    Quick Test
    99
    
    Envelope Print Test
    99
  - Quick Disk Test
    100
  - Wrap Tests
    100
Repair Information

102
- Handling ESD-Sensitive Parts
  103
- Adjustments
  104
  - Envelope Feeder Separation Guide and Lower Separation Roller Gap Adjustment
    104
  - Paper Drawer Cassette Side Registration Adjustment
    105
- Service Information
  106
  - Releasing Plastic Latches
    106
- External Parts Removal Procedures
  107
  - Cover Removal Procedures
    107
    
    Face-Down Tray Removal
    108
    
    Front Cover Removal
    109
    
    Upper Cover Removal
    110
    
    Rear Cover Removal
    112
    
    Delivery Cover Removal
    113
    
    Multipurpose Tray Removal
    113
    
    Right Cover Removal
    114
    
    Left Rear Cover Removal
    115
  - Fan Removal Procedures
    116
    
    Power Supply Fan (FM1) Removal
    117
    
    Fuser/Scanner Fan (FM2) Removal
    118
    
    Electrical Fan (FM3) Removal
    120
    
    Fuser Fan (FM4) Removal
    121
  - Operator Panel Removal
    122
- Drive System Removal Procedures
  123
  - Drive Unit Removal
    123
  - Main Motor Removal
    125
- Paper Transport System Removal Procedures
  126
  - Pick-Up Unit Removal
    126
    
    Pick-Up Motor Removal
    129
    
    Feed Clutch Removal
    129
    
    Cassette Pick-Up Solenoid Removal
    130
  - Delivery Unit Removal
    131
  - Registration Roller Removal
    132
    
    Registration Clutch Removal
    133
    
    Registration Lower Roller Removal
    133
  - Manual Feed Pick-Up Removal
    135
    
    Manual Feed Pick-Up Clutch Removal
    137
    
    Lifting Plate Solenoid Removal
    137
  - Manual Feeding Pick-Up Roller Removal
    139
  - Separation Pad Removal
    140
  - Pick-Up/Feed/Separation Rollers Removal
    141
- Exposure System Removal Procedures
  142
  - Printhead Removal
    143
- Electrostatic Imaging/Developing/Cleaning System Removal Procedures
  144
  - EP Cartridge
    144
    
    Drum Protective Shutter
    145
    
    Photosensitive Drum
    145
  - Transfer Charging Roller Removal
    146
- Fuser Removal Procedures
  147
  - Fuser Removal
    148
  - Fuser Roller Heater Removal
    149
    
    Thermoswitch Removal
    150
    
    Thermistor Removal
    151
    
    Fuser Upper Roller Removal
    152
    
    Fuser Lower Roller Removal
    157
- Electronic Components Removal Procedures
  159
  - Controller Card Removal
    159
  - System Board Removal
    160
  - Pick-Up Board Removal
    161
  - Multipurpose Tray Board Removal
    161
  - Switch/Sensor Board Removal
    162
  - High Voltage Power Supply Board
    164
  - Cassette-Size Sensing Boards Removal
    165
  - Power Supply Removal
    166
- Envelope Feeder Removal Procedures
  168
  - Envelope Feeder Cover Removals
    168
    
    Rear Cover Removal
    168
    
    Front Cover Removal
    168
    
    Lower Cover Removal
    169
    
    Upper Cover Removal
    170
  - Envelope Side Guide Removal
    171
  - Envelope Feeder Pick-Up Motor Removal
    172
  - Envelope Feeder Driver Board Removal
    174
  - Drive Unit Removal
    175
  - Envelope Feeder Pick-Up Roller Removal
    176
  - Separation Rollers and Torque Limiter Removal
    176
- Duplex Assembly Removal Procedures
  178
  - Upper Guide Removal
    178
  - Lower Guide Removal
    179
  - Switchback Roller Release Solenoid Removal
    181
  - Duplex Deflector Drive Solenoid Removal
    182
  - Switchback Motor Removal
    185
  - Side Registration Motor Removal
    186
  - Duplex Feed Clutch Removal
    187
  - Duplex Driver Board Removal
    188
- Paper Deck Removal Procedures
  190
  - External Covers
    190
    
    Front Cover Removal
    190
    
    Left Cover Removal
    190
    
    Right Cover Removal
    191
    
    Feed Cover Removal
    192
    
    Rear Cover Removal
    192
- Paper Deck Drive System Removal Procedures
  193
  - Drive Assembly Removal
    193
    
    Lifter Clutch Removal
    194
    
    Deck Motor Removal
    194
  - Limit Switch Removal
    195
- Paper Transport System Removal Procedures
  196
  - Pick-Up Assembly Removal
    196
    
    Pick-Up Solenoid Removal
    198
    
    Pick-Up Motor Removal
    199
  - Feed Assembly Removal
    200
    
    Feed Clutch Removal
    201
    
    Registration Clutch Removal
    202
    
    Feed Roller Removal
    203
    
    Registration Roller Removal
    204
  - Tray Removal
    205
  - Lifter Removal
    206
- Electronic Component Removal Procedures
  214
Locations

217
- Parts of the Printer
  217
- Duplexer
  219
- Envelope Feeder
  219
- Cross Section View of Printer and Duplexer
  220
Locations (Continued)

221
- Cross Section View of Envelope Feeder
  221
- Base Machine Sensor and Switch Operation
  222
- Base Machine Motor and Clutch Operation
  224
- Paper Feed
  225
- Duplex Operation
  226
- Paper Deck Sensor and Switch Operation
  228
- Switches
  230
- Sensors
  231
- Clutches and Solenoids
  233
- Motor, Fans, and Heaters
  235
- Printed Circuit Boards
  237
- Connector Locations
  239
- System Board
  243
- System Board Connector Signals
  244
  - System Board Connector J201
    244
  - System Board Connector J201
    246
  - System Board Connector J202
    246
  - System Board Connector J203
    246
  - System Board Connector J204
    246
  - System Board Connector J205
    248
  - System Board Connector J206
    248
  - System Board Connector J207
    248
  - System Board Connector J208
    248
  - System Board Connector J209
    249
  - System Board Connector J210
    249
  - System Board Connector J212
    249
  - System Board Connector J213
    249
  - System Board Connector J214
    251
  - System Board Connector J215
    251
  - System Board Connector J216
    251
  - System Board Connector J217
    252
  - System Board Connector J218
    252
  - System Board Connector J219
    252
  - System Board Connector J220
    254
  - System Board Connector J221
    254
  - System Board Connector J222
    254
  - System Board Connector J223
    256
  - System Board Connector J225
    256
  - Switch/Sensor Board
    256
  - Cassette Size Sensing Switch Board
    256
  - High Voltage Power Supply Board
    257
Locations (Continued)

257
Preventive Maintenance

272
- Safety Inspection Guide
  272
- Expected Life of Consumable Parts
  272
- Maintenance, Customer Checks
  273
- Service Checkpoints - Printer
  273
  - Cartridge - Photosensitive Drum
    273
  - Manual Feeding Pick-Up Roller, Cassette Pick-Up Roller, Separation Roller, and Feed Roller
    273
  - Registration Roller Unit
    273
  - Transfer Guide
    274
  - Transfer Charging Roller
    274
  - Static Charge Eliminator
    274
  - Feed Guide
    274
  - Fuser
    274
- Service Checkpoints - Paper Deck
  274
  - Pick-Up Roller, Separation Roller, Feed Roller
    274
- Lubricants and Cleaners
  275
Parts Catalog

276
- How to Use this Parts Catalog
  276
  - Covers and Panels
    277
  - Internal Paper Mechanism
    281
  - Internal Paper Drawer/Print Cartridge Mtg
    283
  - Printhead/System Board
    287
  - Power Supply/Fuser Cables
    289
  - Face-Up Solenoid
    293
  - High Voltage Power Supply
    295
  - Printer Driver
    297
  - Lower Drawer
    299
  - Upper Drawer
    303
  - Paper Pick-Up
    307
  - Registration Roller
    317
  - Feeder
    319
  - Multipurpose Tray Pick-Up
    321
  - Multipurpose Tray
    325
  - Paper Delivery
    327
  - Paper Delivery Frame
    329
  - Fuser
    333
  - Controller Card
    335
  - Envelope Feeder Covers
    337
  - Envelope Feeder Drive 1
    341
  - Duplex Option
    343
  - Paper Deck, Covers and Frame
    351
  - Paper Deck, Main Body
    353
  - Paper Deck, Paper Drawer
    355
  - Paper Deck Drive
    361
  - Paper Deck, Paper Pick-Up
    363
  - Paper Deck, Paper Feed
    367
  - Option Controller Card
    371
  - Options (no Illustration)
    373
- Wiring Diagram
  
  375
Index

376

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Lexmark Optra N 4040 Reference Handbook

Lexmark Optra N 4040 Reference Handbook (259 pages)

Brand: Lexmark | Category: Printer | Size: 1.56 MB

Table of Contents

Table of Contents
2
4026-0Xx

8
- Diagnostics
  10
  - Start
    10
  - Power-On Self Test (Post)
    11
  - Service Error Codes
    12
- Diagnostics Aids
  22
  - Printer Diagnostic Test
    22
  - Service Diagnostic Test Page
    23
  - User Mode Print Test Page
    25
  - Configuration Mode
    26
  - Hex Trace
    28
  - Restoring Factory Defaults
    29
- Connectors
  30
- Parts Catalog
  37
4027-04W

44
- Diagnostics
  46
  - Start
    46
  - Power-On Self Test (POST)
    49
- Diagnostic Aids
  53
  - Customer Test Page (from WPS)
    53
  - Customer Test Page (Stand Alone)
    53
  - Developed Image Test
    53
  - WPS.INI File
    54
- Connectors
  55
- Parts Catalog
  61
- Diagnostics
  66
  - Start
    66
  - Power Test
    66
  - Reset, LAN Connected
    66
  - Symptoms after Reset
    67
- Diagnostic Aids
  68
  - Sample Print Test (Models 20X and 30X)
    68
  - Wrap Test for Adapter Ports
    68
  - LAN Connection Check
    69
  - Printer and LAN Checks
    69
  - Printer Checks
    70
  - LAN Checks
    70
- Parts Catalog
  71
4037 / 4047-05E

76
- Diagnostics
  76
  - Start
    76
  - Power-On Self Test (POST)
    78
- Diagnostic Aids
  82
  - Print Test (Main Menu)
    82
  - Diagnostics Mode
    82
  - Developed Image Test
    82
  - Diagnostics Print Test 1
    83
  - Diagnostics Print Test 2
    83
  - Page Count Display or Initialize
    83
  - Wrap Test
    84
  - Button Test
    84
  - Button Lockout Mode (4047 Only)
    85
  - LCD Test
    85
  - Sensor Test
    85
  - Error Log
    86
  - Storage
    86
- Adjustments
  87
  - Print Head Calibration
    87
  - Print Registration Adjustment
    87
  - Advanced Setup Menu (Early 4037 Models Only)
    88
  - Storage
    88
  - Fastbytes
    89
  - Hex Trace
    89
  - Fuser Temperature
    89
- Connectors
  90
- Parts Catalog
  91
4039-1Xx

96
- Diagnostics
  96
  - Failures with Error Codes
    96
  - Power-On Self Test (POST)
    101
- Diagnostic Aids
  102
  - Diagnostics Mode
    102
  - Alphabetical List of Diagnostic Aids
    102
  - Operator Panel Tests
    108
  - Print Tests
    111
  - Network Connections and Checks
    113
  - LAN Information
    114
- Adjustments
  115
  - Envelope Restraint Spring
    115
  - Paper Restraint Spring
    115
  - Printhead Skew - Level 2
    116
  - Printhead Skew - Level 2
    117
- Connectors
  118
- Parts Catalog
  121
- Maintenance Approach
  130
- Diagnostic Information
  131
  - Diagnostic Approach
    131
  - Start
    131
  - Troubleshooting
    132
  - Error Code/Message Tables
    133
  - Operator Codes
    135
  - Diagnostic Information
    137
  - Symptom Tables
    138
- Diagnostic Aids
  143
  - Interlock Override
    143
  - Diagnostics Mode Tests
    147
- Adjustments
  153
  - Envelope Feeder Separation Guide and Lower Separation Roller Gap Adjustment
    153
  - Paper Drawer Cassette Side Registration Adjustment
    154
- Connectors
  155
- Parts Catalog
  170
4047-05W

182
- Power-On Self Test (POST)
  183
- Diagnostic Aids
  187
  - Customer Test Page (from WPS)
    187
  - Customer Test Page (Stand Alone)
    187
  - Developed Image Test
    188
  - Service Diskette
    188
  - Diagnostics Test Page
    189
  - Diagnostics Test
    189
  - Envelope Print Test
    189
  - Hex Trace
    190
  - Set Page Count
    190
  - Wrap Test
    191
  - Error Log
    191
  - Printhead Calibration
    192
  - Print Registration Adjustment
    193
  - Fuser Temperature
    194
- Connectors
  195
- Parts Catalog
  196
4049-XXX

198
- Diagnostics
  200
  - Power-On Self Test (POST)
    207
- Diagnostic Aids
  210
  - Diagnostics Mode
    210
  - Diagnostics Mode Menu Structure
    210
- Diagnostics Mode Tests
  213
  - Auto Clean
    213
  - Auto Clean Frequency
    213
  - Auto Clean Delay
    213
  - Button Test
    214
  - Charge Roll
    214
  - Defaults
    214
  - Disk Test/Clean
    215
  - Duplex Feed 1 Test
    215
  - Duplex Feed 2 Test
    216
  - Envelope Enhance
    216
  - Envelope Print Test
    217
  - Error Log
    217
  - Flash Test
    217
  - Fuser Temperature and Warm-Up Time
    218
Laser Printer Reference Handbook

219
- LCD Test
  219
- Maintenance Kit Count
  219
- Memory Tests
  219
- Page Count
  220
- Paper Feed Tests
  220
- Parallel Confidence
  220
- Permanent Page Count
  221
- Print Contrast
  221
- Print Registration
  221
- Print Test 1
  222
- Print Test 2
  223
- Print Test 3
  223
- Quick Disk Test
  224
- Quick Test
  224
- Sensor Test
  224
- Top Margin and Duplex Quick Tests
  225
- Transfer
  225
- Wrap Tests
  225
- Developed Image Test
  226
- LAN Information
  227
- Print Test Page
  227
- Print Test with RIP Board Removed
  228
- Parts Catalog
  229
- Diagnostic/Maintenance Approach
  238
- Start
  239
  - Power-On Self Test (POST)
    239
- Diagnostic Aids
  241
  - Diagnostics Mode
    241
  - Diagnostics Mode Menu Structure
    242
- Diagnostics Mode Tests
  243
  - Button Test
    243
  - Compressor
    243
  - Defaults
    243
  - Disk Test/Clean
    244
  - Error Log
    244
  - Flash Test
    245
  - LCD Test
    245
  - Memory Tests
    245
  - Page Count
    246
  - Permanent Page Count
    246
  - Print Test 1
    246
  - Print Test 2
    247
  - Print Test 3
    247
  - Quick Disk Test
    247
  - Wrap Tests
    248
  - Density Adjustment Panel
    248
  - LAN Information
    249
- Attendance/Error Messages
  250
- Service Tips
  256
  - Screen/Color Matching
    256
  - Toner Cartridges
    256
  - Handling the Printer
    257
  - Optional Sheet Feeder
    257
  - Using Print Density Adjustment (Pda)Panel
    257
  - Testing
    257
  - Temperature/Humidity Sensor
    258
  - 117 Error Codes
    258
  - Miscellaneous
    258
  - Wiring
    258
  - Print Quality
    258

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