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GS-3369 DC GS-4069 DC
Genie GS-3369 DC GS-4069 DC Manuals
Manuals and User Guides for Genie GS-3369 DC GS-4069 DC. We have
2
Genie GS-3369 DC GS-4069 DC manuals available for free PDF download: Service And Repair Manual, Maintenance Manual
Genie GS-3369 DC GS-4069 DC Service And Repair Manual (178 pages)
Serial Number Range from GS6912-1300/from GS6916F-7897 to GS6916F-10499/From GS69F-10500
Brand:
Genie
| Category:
Scissor Lifts
| Size: 11.64 MB
Table of Contents
Table of Contents
7
Find a Manual for this Model
2
Serial Number Legend
4
Safety Rules
5
Table of Contents
7
Specifications
12
Machine Specifications
12
Performance Specifications
12
Hydraulic Oil Specifications
13
Hydraulic Component Specifications
15
Manifold Component Specifications
15
Battery Specifications
15
Hydraulic Hose and Fitting Torque Specifications
16
Torque Procedure
17
Repair Procedures
19
Introduction
19
Platform Controls
21
Circuit Board
22
Electrocution/Burn Hazard
22
Joystick
23
Platfrom Controls Alarm
24
Platfrom Emergency Stop Button
24
Platform Components
25
Platform
25
Platform Extension Deck
26
Scissor Components
28
Scissor Assembly, GS-2669 DC
29
Scissor Assembly, GS-3369 DC
32
Scissor Assembly, GS-4069 DC
36
Wear Pads
39
Lift Cylinders
41
Ground Controls
43
Software Revision Level
44
Machine Setup
45
Auxiliary Platform Lowering
46
Level Sensor - Models Without Outriggers
46
Level Sensor - Models with Outriggers
49
Service Override Mode
51
Hydraulic Pump
53
How to Test the Hydraulic Pump
53
How to Remove the Hydraulic Pump
53
How to Calibrate the Hydraulic Pump
54
Manifolds
56
Function Manifold Components
56
6-1A Function Manifold Components
60
Valve Adjustments - Function Manifold
60
How to Adjust the System Relief Valve
60
How to Adjust the Oscillate Relief Valve
62
How to Adjust the Steer Relief Valve
64
How to Adjust the Platform up Relief Valve - Models Without Platform Overload
76
Outrigger Manifold Components
78
Valve Coils
79
Hydraulic Tank
81
Steer Axle Components
82
Yoke Assembly
82
Steer Cylinder
84
Tie Rod
84
Oscillate Cylinder
85
Oscillate Hoses
85
Steer Angle Sensor
87
Non-Steer Axle Components
92
Drive Motors
92
Drive Hub
94
Outrigger Components
95
Outrigger Cylinder
95
Outrigger Calibration
96
Platform Overload Components
98
Platform Overload System
98
Platform Overload Recovery
102
Fault Codes
104
Introduction
104
Troubleshooting and Repair Procedures Shall be Completed by a Person Trained and Qualified on the Repair of this Machine
104
Immediately Tag and Remove from Service a Damaged or Malfunctioning Machine
104
Repair any Machine Damage or Malfunction before Operating the Machine
104
Before Troubleshooting
104
Read, Understand and Obey the Safety Rules and Operating Instructions in the Appropriate Operator's Manual on Your Machine
104
Be Sure that All Necessary Tools and Test
104
Equipment Are Available and Ready for Use
104
Contact with Electrically Charged Circuits Could Result in Death or Serious Injury. Remove All Rings, Watches and Other Jewelry
104
About this Section
105
GCON I/O Map
107
Operation Indicator Codes (OIC)
109
Diagnostic Trouble Codes (DTC)
109
Troubleshooting "HXXX" and "PXXX" Faults
110
Fault Inspection Procedure
111
Type "HXXX" Faults
113
Type "PXXX" Faults
116
Type "UXXX" Faults
118
Type "FXXX" Faults
120
Type "CXXX" Faults
123
Schematics
125
Introduction
125
Electrical Schematic Abbreviations and Wire Color Legends
126
Hydraulic Component Legend
129
Electrical Symbols Legend
130
Hydraulic Symbols Legend
131
Limit Switch Legend
132
Fuse, Ground and Platform Control Boxes
134
Fuse Box Layout, All Models
135
Ground Control Box Layout, All Models
136
Platform Control Box Layout, Models with 2 Speed Lift
139
Control Box Layout, Models with Proportional Lift
140
Electrical Schematics - ANSI / CSA
142
Electrical Schematic, GS-2669 DC and GS-3369 DC with 2 Speed Lift, (ANSI / CSA) (to Serial Number GS6915-6388)
143
Electrical Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift, (ANSI / CSA) (from Serial Number GS6915-6389 to GS6915-7719)
144
Electrical Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift, (ANSI / CSA) (from Serial Number GS6915-7720)
147
Electrical Schematic, GS-4069 DC with 2 Speed Lift, (ANSI / CSA) (to Serial Number GS6915-6388)
148
Electrical Schematic, GS-4069 DC with Proportional Lift, (ANSI / CSA) (from Serial Number GS6915-7720)
151
Electrical Schematic, GS-4069 DC with Proportional Lift, (ANSI / CSA)
151
Number GS6915-6389 to GS6915-7719)
151
Electrical Schematics - as / CE
154
Electrical Schematic, GS-2669 DC and GS-3369 DC with 2 Speed Lift, (as / CE) (to Serial Number GS6915-6388)
155
Electrical Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift, (as / CE) (from Serial Number GS6915-6389 to GS6915-7719)
156
Electrical Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift, (as / CE) (from Serial Number GS6915-7720)
159
Electrical Schematic, GS-4069 DC with 2 Speed Lift, (as / CE) (to Serial Number GS6915-6388)
160
Electrical Schematic, GS-4069 DC with Proportional Lift, (as / CE) (from Serial Number GS6915-6389 to GS6915-7719)
163
Electrical Schematic, GS-4069 DC with Proportional Lift, (as / CE) (from Serial Number GS6915-7720)
164
Hydraulic Schematics
166
Hydraulic Schematic, GS-2669 DC and GS-3369 DC with 2 Speed Lift (to Serial Number GS6915-6388)
167
Hydraulic Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift (from Serial Number GS6915-6389)
168
Hydraulic Schematic, GS-4069 DC with 2 Speed Lift
170
Gs6915-6388)
171
Hydraulic Schematic, GS-4069 DC with Proportional Lift
172
Gs6915-6389)
172
Hydraulic Schematic, GS-2669 DC and GS-3369 DC with 2 Speed Lift (to Serial Number GS6915-6388)
175
Hydraulic Schematic, GS-2669 DC and GS-3369 DC with Proportional Lift (from Serial Number GS6915-6389)
176
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Genie GS-3369 DC GS-4069 DC Maintenance Manual (97 pages)
Scissor Lifts
Brand:
Genie
| Category:
Lifting Systems
| Size: 2.64 MB
Table of Contents
Models Included in this Manual
3
Find Additional Manuals for Your Model
3
Glossary of Terms
4
Revision History
5
Safety Rules
7
Table of Contents
9
Performance Specifications
12
Function Speeds GS-30, GS-32, GS-46, GS-47
12
Function Speeds GS-69, GS-84, GS-90
12
Drive Speeds
14
Torque Specifications
15
Tires and Wheels
15
Battery Specifications
16
Battery Specifications - DC and be Models
16
Engine Specifications
17
Engine Operator and Maintenance Manuals
17
Deutz Engine Models
17
Perkins Engine Models
18
Ford Engine Models
18
Kubota Engine Models
19
Kohler Engine Models
19
GM Engine Models
20
Hydraulic Specifications
21
Hydraulic Relief Valves
21
Hydraulic and Drive Hub Fluid Capacities
23
Hydraulic Oil Specifications
24
Hydraulic Hose and Fitting Torque Specifications
27
Torque Procedure
28
Maintenance Procedures
31
Introduction
31
Maintenance Schedule
33
Pre-Delivery Preparation Report
34
Scheduled Maintenance Inspection Report - Scissor Lifts
35
Programmed Maintenance Inspection Report - Scissor Lifts
36
Commissioning Procedures
37
Perform 50 Hour Service
37
Perform Engine Maintenance - 50 Hours
37
Perform 150 Hour Service
38
Quarterly Maintenance Procedures
39
Check for Open Bulletins and Owner Registration
39
Battery Inspection
40
Check the Module Tray Latch Components
42
Inspect the Battery Balancer - GS-69 DC
43
Inspect the Electrical Wiring
44
Inspect the Electrical Contactor
45
DC and GS-69 be
45
Inspect the Voltage Inverter (if Equipped)
45
Test the Flashing Beacons (if Equipped)
46
Visual Inspection of the Hydraulic Oil
47
Inspect the Hydraulic Filters
48
Check the Exhaust System - Engine Models
49
Inspect the Fuel Tank Check Valve Venting System - GS-69 RT Gas Models
49
Test the Fuel Select Operation - Gasoline/Lpg Models
50
Check and Adjust the Engine RPM
51
Inspect the Tires, Wheels and Lug Nut Torque
53
Confirm the Proper Brake Configuration - GS-69, GS-84, GS-90
54
Test the Drive Brakes
54
Test the Drive Speed - Stowed Position
55
Test the Drive Speed - Raised Position
55
Test the down Limit Switch, Level Sensor and Pothole Limit Switches
56
And GS-47
56
Test the Platform Gate Proximity Switches and the Extension Deck Limit Switch - GS-2646 AV, GS-2646 AV35
60
Annual Maintenance Procedures
62
Check the Drive Hub Oil Level and Fastener Torque
62
Test the Function Pump - GS-69 be and GS-69 DC
62
Test the Oscillate Axle - GS-90
63
Test the down Limit Switch Descent Delay - GS-69, GS-84 and
66
Equipped)
66
Test the Platform Overload Pressure Transducer and Platform Height Sensor - GS-30, GS-32, GS-46 and GS-47 (if Equipped)
68
(If Equipped)
71
Test the Platform Overload System - GS-69 (if Equipped)
73
Test the Platform Overload System - GS-84 and GS-90 (if Equipped)
75
Programmed Maintenance Procedures
77
P0-1 Inspect the Engine Air Filter - GS-69 RT
77
P0-2 Grease the Steer Yokes - GS-30, GS-32, GS-46 and GS-47
78
P0-3 Deutz Engine Maintenance - under 1000 Hours
79
P0-4 Ford Engine Maintenance - under 1000 Hours
80
P0-5 Kohler Engine Maintenance - under 1000 Hours
81
P0-6 Kubota Engine Maintenance - under 1000 Hours
82
P0-7 Perkins Engine Maintenance - under 1000 Hours
83
P0-8 GM Engine Maintenance - under 1000 Hours
84
P1-1 Perform Engine Maintenance - 1000 Hours
85
P1-2 Replace the Drive Hub Oil - GS-69, GS-84 and GS-90
86
P2-1 Perform Engine Maintenance - 2000 Hours
86
P2-2 Replace the Hydraulic Filters
87
P2-3 Check the Free-Wheel Configuration - GS-84 and GS-90
88
P2-4 Check the Scissor Arm Wear Pads (and Slider Blocks, if Equipped)
90
P2-5 Grease the Steer Axle Wheel Bearings - GS-69 be and GS-69 DC
93
P2-6 Test or Replace the Hydraulic Oil
94
P3-1 Perform Engine Maintenance - 3000 Hours
95
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