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Sewing Machine
745-35-10 S
DURKOPP ADLER 745-35-10 S Manuals
Manuals and User Guides for DURKOPP ADLER 745-35-10 S. We have
2
DURKOPP ADLER 745-35-10 S manuals available for free PDF download: Service Instructions Manual, Operating Instructions Manual
DURKOPP ADLER 745-35-10 S Service Instructions Manual (382 pages)
Brand:
DURKOPP ADLER
| Category:
Sewing Machine
| Size: 49.85 MB
Table of Contents
Table of Contents
3
1 About These Instructions
7
For Whom Are These Instructions Intended
7
Representation Conventions - Symbols and Characters
7
Other Documents
9
Liability
9
2 Safety
11
Basic Safety Instructions
11
Signal Words and Symbols Used in Warnings
12
3 Machine Head
17
Gages
17
Slot in the Arm Shaft Crank
17
Swiveling up the Machine Head
18
Swiveling down the Machine Head
20
Disassembling the Machine Head
21
Assembling Machine Head
23
Assembling the Crank Pin at the Arm Shaft
25
Needle Bar Linkage
30
Removing the Needle Bar Linkage
30
Removing a Needle Bar from the Needle Bar Linkage
33
Dismantling the Needle Bar
35
Assembling the Needle Bar
36
Assembling Needle Bars into the Needle Bar Linkage
37
Assembling the Needle Bar Linkage
40
Setting the Height of the Needle Bar Linkage
42
Aligning the Needle Bar Linkage with the Throat Plate
44
Changing the Needle Holder
45
Hook
47
Setting the Height of the Hook Shaft
47
Setting the Gear Clearance of the Hook Drive
49
Setting the Loop Stroke
50
Setting the Needle Holder Height
52
Setting the Distance between Hook Tips and Needles
54
Setting the Needle Guard
57
Changing the Hook
58
Setting the Bobbin Case Holding Wire
59
Middle Knife
61
Disassembling the Drive Motor
61
Assembling the Drive Motor
62
Disassembling the Switching Cylinder
63
Assembling the Switching Cylinder
64
Setting the Middle Knife
65
Setting the Thread Tensioning Spring
67
Setting the Trimming and Clamping Device for the Needle Threads
68
Setting the Trimming and Clamping Device for the Hook Threads
71
Setting the Thread Advancing Device for the Needle Threads
74
Setting the Synchronizer
75
Setting the Differential Gear
76
4 Transport Carriage
77
Rear End Position of the Transport Carriage
77
Setting the Position of the Reference Switch in the Slotted Hole
78
Setting the Distance between Switching Screw and Reference Switch
79
Setting the Transport Carriage Stop
80
Changing the Toothed Belt
81
Setting the Toothed Belt Tension
84
5 Transport Clamps
87
Aligning the Transport Clamps with the Sliding Plate Edge
88
Setting the Stroke Height of the Transport Clamps
90
Setting the Distance of the Transport Clamps to the Folder Sole
92
Setting the Front End Position of the Transport Clamp
94
Setting the Blowing of the Piping Strips
96
6 Corner Knives
99
Setting the Initial Position of the Corner Knives
99
Setting the Corner Knife Parameters
100
Checking the Corner Knife Station (745-35-10 a Only, Slanted Pocket)
102
Checking the Front Left Corner Knife (745-35-10 a Only)
103
Checking the Rear Left Corner Knife (745-35-10 a Only)
104
Aligning the Corner Knife Station with the Seams
105
Setting the Slant of the Corner Knife Cuts
108
Replacing Corner Knives
109
7 Marking Lamps
111
Aligning the Laser Modules (745-35-10 S)
111
Aligning the Laser Modules (745-35-10 A)
113
Setting the Exact Position of the Laser Marking
115
8 Light Barriers
117
Setting the Swivel Arm
117
Aligning the Light Barriers
118
Setting the Light Barriers for Automatic Slant Detection
122
Setting the Light Barriers for the Left and the Right Flap Rest
125
Setting the Light Barrier for the Flap
128
Aligning the Air Nozzles for Cleaning the Reflecting Foils
128
9 Setting the Folding Station Plate
129
10 Aligning the Machine Head
131
11 Setting Fabric Sliding Plate and Vacuum Plate
135
12 Folder
137
Assembling the Folder
137
Aligning the Folder with the Middle of the Pocket Opening
138
Setting the Stroke Movement of the Folder
140
Aligning the Folder with the Needles
143
Setting the Guide Plates at the Folder
145
Setting the Folder Detection
147
13 Additional Equipment
149
Setting Bobbin Case Retainer and Pocket Bag Clamp
149
Assembling the Waistband Clamp (745-35-10 a Only)
150
Setting the Outfeed Roller (745-35-10 a Only)
152
Setting the Tape Feeding and Tape Cutting Device
154
(745-35-10 a Only)
154
14 Stacker
157
Pincer Stacker
157
Setting the Position of the Stacker Tongs Relative to the Tabletop
157
Setting the Height of the Stacker Tongs
158
Setting the Position of the Stacker Tongs and Closing the Tongs
159
Setting the Cylinder Speed
160
Setting the Tray Position
160
Swiveling the Stacker to the Side
161
Throw-Over Stacker (745-35-10 a Only)
162
Checking the Function Sequence
162
Setting the Throw-Over Stacker
165
Setting the Stacking Speed
168
Activating the Stacker
168
15 Pressure Supply
169
Setting the Pressure Monitor
169
Setting the Transport Clamp Control
170
16 Programming
171
17 Maintenance
303
Cleaning
304
Lubricating
305
Checking the Oil Level in the Oil Reservoirs
306
Lubricating the Hook
307
Servicing the Pneumatic System
308
Setting the Operating Pressure
308
Draining the Water Condensation
309
Cleaning the Filter Element
310
Parts List
311
18 Decommissioning
313
19 Disposal
315
20 Troubleshooting
317
Customer Service
317
Messages of the Software
317
21 Technical Data
329
22 Appendix
331
Wiring Diagram 745-35-10 S
331
Wiring Diagram 745-35-10 a
343
Pneumatic Diagram
365
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DURKOPP ADLER 745-35-10 S Operating Instructions Manual (284 pages)
Brand:
DURKOPP ADLER
| Category:
Sewing Machine
| Size: 34.22 MB
Table of Contents
Table of Contents
3
1 About These Instructions
5
For Whom Are These Instructions Intended
5
Representation Conventions - Symbols and Characters
5
Other Documents
7
Liability
7
2 Safety
9
Basic Safety Instructions
9
Signal Words and Symbols Used in Warnings
10
3 Machine Description
13
Components of the Machine 745-35-10 S
13
Components of the Machine 745-35-10 a
15
Proper Use
16
Declaration of Conformity
17
4 Operation
19
Preparing the Machine for Operation
19
Switching on the Machine
19
Swiveling the Folding Station to the Side
20
Locking the Folding Station in Place
20
Changing Needles
22
Threading the Needle Thread
23
Winding the Bobbin Thread
26
Replacing the Bobbin Thread Reels
27
Thread Tension
28
Setting the Needle Thread Tension
29
Setting the Bobbin Thread Tension
30
Sliding Back the Hood and Removing the Fabric Sliding Plate
31
Swiveling up the Machine Head
33
Swiveling down the Machine Head
34
Remaining Thread Monitor
35
Stacker Control
37
Corner Knife Station
38
Swiveling Corner Knife Station In/Out 745-35-10 S
38
Swiveling Corner Knife Station In/Out 745-35-10 a
39
Adjusting Corner Knife
40
Setting the Reference Position
41
Performing a Quick Stop
42
Flap and Piping Projection
42
Folder Monitor (745-35-10 a Only)
44
Additional Equipment
45
Downholder and Pocket Bag Clamp
45
Waistband Clamp (745-35-10 a Only)
46
Roll-Off Device (745-35-10 a Only)
47
Blow-Out Device
48
Bundle Clamp
49
Tape Feeder with Automatic Cutter (745-35-10 a Only)
50
Vacuum Device (745-35-10 A)
53
Sewing
54
Start Sewing
54
Working Method a (Production of Trousers)
56
Working Method a (Production of Jackets)
65
5 Programming
71
6 Maintenance
203
Cleaning
204
Lubricating
205
Servicing the Pneumatic System
208
Setting the Operating Pressure
208
Draining the Water Condensation
209
Cleaning the Filter Element
210
Parts List
211
7 Setup
213
Scope of Delivery
213
Setting up the Sewing Unit
214
Transport
214
Lifting the Sewing Unit
214
Rolling the Sewing Unit
215
Removing the Transport Locks
215
Setting the Working Height
216
Connecting the Pedal
217
Assembling the Machine Parts Removed for Shipping
219
Assembling the Thread Reel Holder
219
Assembling the Control Panel
220
Assembling Winder and Tray (745-35-10 a Only)
221
Assembling the Workpiece Boxes (Additional Equipment)
222
(745-35-10 A)
222
Mounting the Table Extensions (Additional Equipment)
223
Electrical Connection
224
Connecting the OP7000 Control Panel
225
Connecting the Winder
225
Pneumatic Connection
226
Fitting the Compressed Air Maintenance Unit
226
Setting the Operating Pressure
226
Connection to the In-House Vacuum System
227
Commissioning
229
8 Decommissioning
231
9 Disposal
233
10 Troubleshooting
235
Customer Service
235
Messages of the Software
235
11 Technical Data
247
12 Appendix
249
Wiring Diagram 745-35-10 S
249
Wiring Diagram 745-35-10 a
261
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