Selector Drum And Forks Removal, Inspection And Installation - Yamaha TDM850 User Manual

31.38b ... and align it as shown ...
shaft, so that the tabs on the lockwasher face the
left-hand end of the shaft and locate into the slots
in the outer rim of the splined washer (see
illustration).
39 Slide the 3rd gear pinion splined bush onto
the shaft, followed by the 3rd gear pinion, and the
splined washer, and secure them with the circlip,
making sure it locates correctly in its groove in
the shaft (see illustrations).
40 Slide the 4th gear pinion onto the shaft, with
its selector fork groove facing the 3rd gear pinion,
followed by the 1st gear pinion, and the thrust
washer (see illustrations).
41 Fit the caged ball bearing onto the right-hand
end of the shaft (see illustration).
42 Check that all components have been
correctly installed.
32 Selector drum and forks
removal, inspection and
installation
Note: To remove the selector drum and forks the
engine must be removed from the frame and the
crankcase halves separated.
Removal
1 Remove the engine (see Section 5) and
separate the crankcase halves (see Section 25).
The selector drum and forks are located in the
upper crankcase half.
. followed by the 1st gear
pinion...
31.38c ... then slide the lockwasher on,
fitting the tabs into the slots
31.39b ... the 3rd gear pinion .
31.39d ... and secure them with the
" 1
,... 3c
31.40c ... the thrust washer ..
Engine, clutch and transmission 2*57
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31,39a Slide on the splined bush ..
31.39c ... and the splined washer .
making sure it is the correct way round .
circlip
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31.40a Slide on the 4th gear pinion,
31.41 ... and the bearing
Scaned by Stalker
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