Yamaha TDM850 User Manual page 72

16.29 Fit the pullrod assembly in the back of the pressure plate
29 Lubricate the thrust bearing and washer with
molybdenum disulphide oil (a 50/50 mixture of
molybdenum disulphide grease and engine oil).
Install the thrust bearing and plate washer onto
the pullrod, then install the pullrod assembly in
through the back of the clutch pressure plate
(see illustration).
30 Install the pressure plate onto the clutch,
aligning the punch mark on the plate with that on
the clutch centre (see illustration). Install the
springs and the bolts with their washers, and
tighten the bolts evenly in a criss-cross sequence
to the specified torque setting (see illustration).
Counter-hold the clutch housing to prevent it
turning. Check that the pullrod rotates freely.
31 If disassembled, install the clutch operating
mechanism in the clutch cover. Align the shaft so
that the operating lever is facing back but angled
out slightly.
32 Insert the dowels in the crankcase, then set
the pullrod so that its teeth point towards the rear.
Install the clutch cover using a new
16.32b ... then fit the cover
16.30a Install the pressure plate, aligning the punch marks
16.30b ... then fit the springs, washers and
bolts, and tighten them as described
gasket and tighten its bolts evenly in a crisscross
sequence to the specified torque setting (see
illustrations). 33 Push the clutch operating lever
forward or in (according to model) until all the
freeplay in the operating mechanism has been
taken up. At this point the mark on the lever
should align with the mark on the cover (see
illustration).
16.33 With the freeplay taken up the marks (arrowed) should align -
Engine, clutch and transmission 2*33
(arrowed)...
16.32a Fit the gasket onto the dowels
(arrowed)...
If the marks do not align, remove the E-clip and
the lever, noting how the spring fits, and move
the lever around on the splines of the shaft until
they do. Make sure the spring is correctly set on
the lever and install the E-clip.
34 Install the clutch cable onto the lever (see
Section 17).
35 Refill the engine with oil (see Chapter 1).
TDM shown
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